GMP 21 CFR Part 11 High Speed Tablet Press with 61 Stations and 439200 PCS/H Capacity for Pharmaceutical Industry
Certification:CE, GMP, ISO, EAC
Minimum Order Quantity:1
Price:60000
Model NO.:GZP570 (61)
Machine Material:Carbon Steel, Stainless Steel
Number Stations:61
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Product Details
GZP570-61 High Speed Rotary Tablet Press Machine
Application:
This machine is one kind of double-side rotary tablet press machine, which can press granular materials into round shape tablet, irregular tablet or double-side engraved tablet.
This machine is mainly used in pharmaceutical, chemistry, foodstuff, electronic industries.
Features:
1. Wooden packaging meets export packaging standards.
2. Packaging is free of charge.
3. The delivery time is 15-45 working days.
4.The transportation methods can be SEA,AIR and EXPRESS
Application:
This machine is one kind of double-side rotary tablet press machine, which can press granular materials into round shape tablet, irregular tablet or double-side engraved tablet.
This machine is mainly used in pharmaceutical, chemistry, foodstuff, electronic industries.
Features:
1. Perfect pressure system, double pressure forming of main pressure
and pre pressure, narrow spacing, large pressure wheel, special
structure design, make it have the ability of bearing heavy load
without deformation, long compression time of tablets, stable
operation. It ensures the tablet weight accuracy and tablet
hardness during tablet pressing.
2. The rotating speed of the turret is high, and the linear speed of the center point of the die hole in the turret is 103m / min; the double-sided tablet pressing, with the maximum output of 450000 tablets per hour, can meet the requirements of large-scale production in pharmaceutical plants.
3. The upper pressure wheel is connected with the pressure sensor by the lever principle, which has the characteristics of high measurement accuracy. The average working pressure and single value pressure of the tablet can be displayed accurately through the amplifier and the display screen; at the same time, the maximum working pressure can be set when the actual work. When the pressure exceeds the set value, the machine will automatically stop in an emergency and play a protective role.
4. The thin oil lubrication part of the equipment adopts automatic lubrication system such as electric lubrication pump and metering parts to supply oil to the upper and lower guide rails, main pressure wheels, upper and lower punch bars, etc., and adjust the lubrication frequency and time on the touch screen in time according to the actual work needs. In order to obtain the best lubrication effect, reduce the noise and prolong the life of the parts.
5. The control part adopts programmable controller, and the operation panel adopts color touch screen, which is convenient and intuitive. Display as the user's operation interface can display the main technical parameters, and can set the rotating speed, maximum working pressure and lubrication frequency of the turret Control parameters such as rate and time.
6. It has various protection functions: the oil level of the lubricating pump is too low, the up and down flushing is not loaded, the pressure is overloaded, the front, rear, left and right doors are not closed, and the emergency stop button can quickly locate the fault point through the touch screen, effectively ensuring the normal operation of the equipment.
7. The forced feeding device is directly installed on the main body, with good stability, and the gap between the forced feeding device and the turret is not easy to change; the double impeller feeding plate has strong adaptability to materials, and the mixing filling device can ensure the full filling of powder in any case, and prevent the separation of coarse and fine particles.
There is a sensor in the hopper. When the material level is low, the machine will give an alarm automatically
8. The electric control device is integrated with the main machine, covering a small area, the whole machine is beautiful and atmospheric, easy to operate and use, the turret has high speed and large production capacity, the sales price is only about half of that of the same high-speed tablet press, with high cost performance.
9. Material of main key parts: Copper track is cast with special formula of military enterprise, which improves wear resistance. The upper and lower press wheel frame, turret, lower main bearing seat, upper track plate, middle plate, etc. are cast by Japanese technology. Through metallographic analysis, the internal molecular structure of the material is uniform, compact, free of bubbles, sand holes and cracks, the internal pressure is reliable, and the surface of the casting body is flat and smooth. The spindle is made of special grade profile, with small deformation and good rigidity.
10. Machining process of mechanical parts: main parts such as copper track, upper and lower pressure wheel frame, turret, lower main bearing seat, upper track plate and middle plate are processed by machining center, which ensures high precision of parts and improves operation stability of the whole machine.
11. The worm gear box adopts high-precision circular arc surface worm gear pair, which is characterized by small clearance, stable operation, low noise, high bearing capacity, small volume and high efficiency
12. It adopts high-strength frame structure, the main pressure is 100 KN, and the pre pressure is 40 KN. It is especially suitable for the pressing and forming of traditional Chinese medicine tablets and large varieties of tablets.
13. A special lubricating oil chamber is added inside the turntable. Under the action of centrifugal force, the lubricating oil lubricates the lower punch rod at high speed to reduce the wear and stick punch of the lower punch rod.
Main Technical Specifications:2. The rotating speed of the turret is high, and the linear speed of the center point of the die hole in the turret is 103m / min; the double-sided tablet pressing, with the maximum output of 450000 tablets per hour, can meet the requirements of large-scale production in pharmaceutical plants.
3. The upper pressure wheel is connected with the pressure sensor by the lever principle, which has the characteristics of high measurement accuracy. The average working pressure and single value pressure of the tablet can be displayed accurately through the amplifier and the display screen; at the same time, the maximum working pressure can be set when the actual work. When the pressure exceeds the set value, the machine will automatically stop in an emergency and play a protective role.
4. The thin oil lubrication part of the equipment adopts automatic lubrication system such as electric lubrication pump and metering parts to supply oil to the upper and lower guide rails, main pressure wheels, upper and lower punch bars, etc., and adjust the lubrication frequency and time on the touch screen in time according to the actual work needs. In order to obtain the best lubrication effect, reduce the noise and prolong the life of the parts.
5. The control part adopts programmable controller, and the operation panel adopts color touch screen, which is convenient and intuitive. Display as the user's operation interface can display the main technical parameters, and can set the rotating speed, maximum working pressure and lubrication frequency of the turret Control parameters such as rate and time.
6. It has various protection functions: the oil level of the lubricating pump is too low, the up and down flushing is not loaded, the pressure is overloaded, the front, rear, left and right doors are not closed, and the emergency stop button can quickly locate the fault point through the touch screen, effectively ensuring the normal operation of the equipment.
7. The forced feeding device is directly installed on the main body, with good stability, and the gap between the forced feeding device and the turret is not easy to change; the double impeller feeding plate has strong adaptability to materials, and the mixing filling device can ensure the full filling of powder in any case, and prevent the separation of coarse and fine particles.
There is a sensor in the hopper. When the material level is low, the machine will give an alarm automatically
8. The electric control device is integrated with the main machine, covering a small area, the whole machine is beautiful and atmospheric, easy to operate and use, the turret has high speed and large production capacity, the sales price is only about half of that of the same high-speed tablet press, with high cost performance.
9. Material of main key parts: Copper track is cast with special formula of military enterprise, which improves wear resistance. The upper and lower press wheel frame, turret, lower main bearing seat, upper track plate, middle plate, etc. are cast by Japanese technology. Through metallographic analysis, the internal molecular structure of the material is uniform, compact, free of bubbles, sand holes and cracks, the internal pressure is reliable, and the surface of the casting body is flat and smooth. The spindle is made of special grade profile, with small deformation and good rigidity.
10. Machining process of mechanical parts: main parts such as copper track, upper and lower pressure wheel frame, turret, lower main bearing seat, upper track plate and middle plate are processed by machining center, which ensures high precision of parts and improves operation stability of the whole machine.
11. The worm gear box adopts high-precision circular arc surface worm gear pair, which is characterized by small clearance, stable operation, low noise, high bearing capacity, small volume and high efficiency
12. It adopts high-strength frame structure, the main pressure is 100 KN, and the pre pressure is 40 KN. It is especially suitable for the pressing and forming of traditional Chinese medicine tablets and large varieties of tablets.
13. A special lubricating oil chamber is added inside the turntable. Under the action of centrifugal force, the lubricating oil lubricates the lower punch rod at high speed to reduce the wear and stick punch of the lower punch rod.
| Model | GZP-61 | |
| Number Stations | 61 | |
| Tooling Standard | BB | |
| Max Main Pressure(KN) | 100 | |
| Max Pre-pressure(KN) | 40 | |
| Max Tablet Diameter(mm) | Round Tablet | 13 |
| Irregular Tablet | 16 | |
| Max Filling Depth(mm) | 15 | |
| Max Tablet Thickness(mm) | 6 | |
| Max Turret Speed(r/min) | 60 | |
| Max Production Capacity(pcs/h) | 4392000 | |
| Motor Power(kw) | 11 | |
| Overall Size(mm) | 1420*1200*1850 | |
| Machine Weight(kg) | 3500 | |
Delta 10 inch color touch screen (Display Chinese,English or other
languages)
Operating table 1.Without handwheel control,the main pressure,pre-pressure and filling volume can be adjusted automatically via touch screen. | |
| Electrical system 1.Adopt international famous brand, such as Delta, Schneider etc | |
Main motor
| |
| Automatic lubrication oil &grease system 1.Lubrication oil to lubricate punches, tracks Grease oil to lubricate shaft & bearings. | |
Turret structure and materials
5. Lower punch with dust proof ring 6.Full closed working turret | |
| Force feeder system 1.The forced feeding device is directly installed on the main body, with good stability, and the gap between the forced feeding and the turntable is not easily changed. The double blade wheel feeding disc has strong adaptability to materials, and the mixing and filling device can ensure sufficient filling of powder in any situation and prevent the separation of coarse and fine particles | |
| Force feeder special hopper 1.The special hopper have a rotary valve to control powder flow. |
1. Wooden packaging meets export packaging standards.
2. Packaging is free of charge.
3. The delivery time is 15-45 working days.
4.The transportation methods can be SEA,AIR and EXPRESS
1. Installation Services are available with all new machine
purchases. We will provide the technical know how for your
operation smooth transition and support for installing, debugging,
operation of the machine, it will indicate you how to use this
machine well.
2. We dispatch our engineer to customer factory to set up and run
the machine.
3. We will provide our customers with good quality,good
serivce,good price and good friendship.
Shanghai Tianhe Pharmaceutical Machinery Co., Ltd. Is the
innovative leading manufacturer and professional total-solution
supplier for pharmaceutical processing machines, packaging
equipments and related service in Pharmaceutical & Food industry
over 40 years and exported over 70 countries.
We are a high-technology enterprise, all tasks from casting to
metal machining and general assembly are accomplished by ourselves.
We are dedicating ourselves to reinforce quality control and
satisfactory service. We can supply the most suitable products to
our clients based on detailed URS analysis and mutual
communication.
All machine in our factory can be customized depending on your
requirements,We have successful experience design machines
according to customer's requirement. The machine absorbing advanced
technology in the world, is the new generation of the automatic
filling and sealing machine. It has the characters like Omron PLC
control,reasonable design, compact structure, beautiful appearance,
stable and reliable performance, high filling accuracy,
adaptability, simple operation, easy maintenance, cleaning and
convenient.
GMP 21 CFR Part 11 High Speed Tablet Press with 61 Stations and 439200 PCS/H Capacity for Pharmaceutical Industry
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