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Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

Brand Name:Saibo
Certification:CE/ISO
Model Number:Hat profile
Minimum Order Quantity:1 set
Delivery Time:60 working days after received deposit
Place of Origin:China
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Address: Hetou village industrial park, Yangshe town, Zhangjigang Jiangsu China
Supplier`s last login times: within 23 hours
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Product Details

Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft with Protect Cover


High Speed Hat roll forming machine


Spectification

1Roller materialGcr15 , hardness 58-62
2Roller station16 stations+ one station of rectify
3Shaft diameter¢70mm
4Machine structurewire electrode cutting
5Machine framewhole plate welding
6Feeding modeFeeding is adjustable by hand wheel
7Machine power30kw+11kw
8Servo power4kw
9Material of blade mouldCr12, 58-62 HRC hardness
10Cutting systemhydraulic track cutting system
11Suitable materialGI, 0.7-2.0mm
12Driven systemby gear box
13Speed50m/min
14Flatten system7 rollers, Up 3 rollers, down 4 rollers

Component

1

Roll forming system

  • Roll forming system consist of machine frame, transmission parts and roll forming rollers etc. The frame consists of base frame and wire-electrode cutting stations, base with welded sections; ensure the equipment rigidity and beautiful appearance.
2

Track cutting system

  • Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included. Cut the sheet after roll forming to required length. The cutting length is controlled by PLC. Change the cutter to realize cutter different profiles.
3

Rectify device

  • Function: make the end product in straight, left and right, up and down
4

The protect cover

  • To avoid accidents, the machine will be covered with the protective mesh. It is easy to take off when need adjust machine.
5

Auto stacker

  • It is mainly used to support the finished panel.
6

Electric system

  • Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
  • System provides touch screen, which can set the order, for example length, and quantities and so on.
  • Operation type: Touch screen + button
  • Encoder calculates the number, which has calculation and measure the length function.

Work flow

3T Double head hydraulic de-coiler→ Flatten→ Roll forming→ Track cutting→ finished supporter.


Main forming

1. Before the feeding of steel sheet into the roller, adjust the space between the upper roller and lower roller, first make the lower roller leveled, then line up the two rollers and then adjust the space between the upper and lower roller to be the thickness of the sheet plus 0.25mm. If the finished sheets have ripples, widen the space between the two rollers until the sheets turned out to be flat. (The space is usually adjusted before the machine leaves the factory)

2. The feeding system is adjustable by hand wheel, when put the sheet, should be adjust the hand wheel to make sure the feeding is in center.

3. When first time to test the machine or every first coil during production, make sure the machine in manual first. After the sheet come to the cutter, cut the first piece in manual then working in automatic.

China Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover supplier

Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

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