Product Details
Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft
with Protect Cover
High Speed Hat roll forming machine
Spectification
1 | Roller material | Gcr15 , hardness 58-62 |
2 | Roller station | 16 stations+ one station of rectify |
3 | Shaft diameter | ¢70mm |
4 | Machine structure | wire electrode cutting |
5 | Machine frame | whole plate welding |
6 | Feeding mode | Feeding is adjustable by hand wheel |
7 | Machine power | 30kw+11kw |
8 | Servo power | 4kw |
9 | Material of blade mould | Cr12, 58-62 HRC hardness |
10 | Cutting system | hydraulic track cutting system |
11 | Suitable material | GI, 0.7-2.0mm |
12 | Driven system | by gear box |
13 | Speed | 50m/min |
14 | Flatten system | 7 rollers, Up 3 rollers, down 4 rollers |
Component
1 | Roll forming system - Roll forming system consist of machine frame, transmission parts
and roll forming rollers etc. The frame consists of base frame and
wire-electrode cutting stations, base with welded sections; ensure
the equipment rigidity and beautiful appearance.
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2 | Track cutting system - Profile transversal cutting device units allowing to cut the bent
profile without damaging the metal coating and to assure a smooth
cut included. Cut the sheet after roll forming to required length.
The cutting length is controlled by PLC. Change the cutter to
realize cutter different profiles.
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3 | Rectify device - Function: make the end product in straight, left and right, up and
down
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4 | The protect cover - To avoid accidents, the machine will be covered with the protective
mesh. It is easy to take off when need adjust machine.
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5 | Auto stacker - It is mainly used to support the finished panel.
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6 | Electric system - Adopts PLC control technology, frequency adjust speed technology,
realize the automatic production.
- System provides touch screen, which can set the order, for example
length, and quantities and so on.
- Operation type: Touch screen + button
- Encoder calculates the number, which has calculation and measure
the length function.
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Work flow
3T Double head hydraulic de-coiler→ Flatten→ Roll forming→ Track
cutting→ finished supporter.
Main forming
1. Before the feeding of steel sheet into the roller, adjust the
space between the upper roller and lower roller, first make the
lower roller leveled, then line up the two rollers and then adjust
the space between the upper and lower roller to be the thickness of
the sheet plus 0.25mm. If the finished sheets have ripples, widen
the space between the two rollers until the sheets turned out to be
flat. (The space is usually adjusted before the machine leaves the
factory)
2. The feeding system is adjustable by hand wheel, when put the
sheet, should be adjust the hand wheel to make sure the feeding is
in center.
3. When first time to test the machine or every first coil during
production, make sure the machine in manual first. After the sheet
come to the cutter, cut the first piece in manual then working in
automatic.
Company Profile
Zhangjiagang Saibo Science & Technology Co.,Ltd. is a
professional manufacturer specializing in the developing and
exporting of roll forming machine such as Metal roof &wall
panels machines, C&Z-shaped pulins machines drywall Stud-track
forming machines , Metal decks machines ,No- girder and
Columnitation curves forming machines, Guard rails forming machines
,Downspout pipes forming machines and so on. Our company, which is
located in zhangjiagang city ,.is close to Zhangjiagang Economy
Development Area and Shanghai City with superior geographic
position and convenient transportation.
Since 90s ,in the 20 centruies , the market for steel structure
building industry boomed but with the development of steel
structure industry ,the shorter period for construction and
beautiful extermal appearance, as well reasonable price was
occupied in the market of building industry.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the
steel structure industry in many years and devoted to developing
some steel structure machines with a professional technology and
reasonable price, we supply the best machines for our new and old
costomers .In particular, we are a leading exporter in the field of
steel structure construction, and can provide professional service,
high quality ,through design, and installation. Our goal is" future
by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.