2 - 4mm Thickness Culvert Sheet Metal Roll Forming Machine With Track Cutting System 50HZ

2-4mm thickness Culvert roll forming machine with track cutting system

1. Main speficication:

Profile:

2. The Chart of Process Flow

Hydraulic decoiler→Feeding→roll forming→track punching and stop cutting→transportation table→curving→end product

3. Technology of Composition of machine

1: 10T hydraulic decoiler

• Steel coil width: from 1250 mm;
• Internal diameter of coil: variable, from 470 mm to 550 mm
• Maximal out diameter:1600mm
• Maximum coil weight: 10000 Kg;
• Oil cylinder dia:120mm
• Working speed: 0-15m/min adjustable
• Main motor power: 7.5KW AC motor
• Hydraulic power: 5.5kw

Photo of decoiler:

2: Feeding→roll forming→track punching and stop cutting→transportation table→curving→end product

Feeding

• Feeding type: adjustable

Sample photo for reference:

Forming Section

• Material of the profile: GI
• Thickness range:2.0-4.0mm
• Maximum production speed: 0-10 meters per minute (for non-perforated profiles, excluding cutting and punching)
• Main motor power:75kw
• Roll station:18stations
• Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree
• Shaft diameter: ￠130mm material: SAE1045 with quenching and tempering
• Transmission: by gear box
• Machine base frame adopt H beam welding steel

Photo of each parts:

Track Punching and stop cutting:

• Base on customer provide punching drawing, this machine need adopt hydraulic track punching system, the punching is NOT stop
• The cutting is stop punching after non stop punching.
• The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
• The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
• Hydraulic power: 30kw
• Punching system: 2 sets
• Cutting after forming: Cut the sheet after roll forming to required length
• Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
• Material of blade: CR12with heat treatment
• Length measuring: Automatic length measuring

Sample photo for reference:

Transmission table

• Connect from cutting to curving machine
• Transmission power:2.5kw AC motor
• Table size: length in 5m
• Drive of transmission by 1.0inch single line chain
• Transmission roller: ASTM1045 with chrome, diameter of roller is in 80mm
• Color: blue or base on customer request
• Quantity；one

Photo of transmission table:

Curving machine

• Structure; adopt wall panel design, base frame adopt complete welding design to make sure the machine in strong
• Main motor power: 15kw, AC motor
• Machine Voltage, Frequency, Phase: 110 V, 60 Hz, 3Phase
• Roll station: 4 rollers
• Roller material: ASTM52100, chrome plated surface with chrome, CNC, HRC58-62 degree.
• Diameter of shaft: 120mm
• Driven by gear
• Minimum radius to work: 24 "(600 mm)
• Color: yellow and blue

Sample photo for reference:

Warranty

• Warranty: 1 year warranty from date of shipment
• Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

Zhangjiagang Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of roll forming machine such as Metal roof &wall panels machines, C&Z-shaped pulins machines drywall Stud-track forming machines , Metal decks machines ,No- girder and Columnitation curves forming machines, Guard rails forming machines ,Downspout pipes forming machines and so on. Our company, which is located in zhangjiagang city ,.is close to Zhangjiagang Economy Development Area and Shanghai City with superior geographic position and convenient transportation.

Since 90s ,in the 20 centruies , the market for steel structure building industry boomed but with the development of steel structure industry ,the shorter period for construction and beautiful extermal appearance, as well reasonable price was occupied in the market of building industry.

Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in many years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and old costomers .In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"

Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.