Product Details
Main specification
No | Specification of the material |
1
| Suitable Material | Carbon steel |
2
| Width of the raw material | Based on the purlin sizes. |
3 | Thickness | 5.0mm |
1. Profile drawing:
The Chart of Process Flow
Manual Un-coiler—Leveling —Punching—Roll Forming—Cutting—out table
Specification of Components
No | | Technical Specification & Remark |
1 | Hydraulic Un-coiler
| - Steel coil width: 550 mm;
- Internal diameter of coil: variable, from 470 mm to 520 mm
- Maximum coil weight: 5000 Kg;
- Main motor power: 5.5KW
- Hydraulic power: 4kw
|
2 | Leveling part
| - Flattener roller: upper is 3 rollers, down is 4 stations(total is 7
rollers)
- Flattener roller material: SAE 1045 thermal treatment hardness
48-52 HRC.
- Diameter of flattener shaft:¢100mm, material is Gcr15, hardening
and tempering
|
3 | Punching system
| - The punches and dollies will be CR-12, hardness HRC 58-62 and
chrome coating.
- The whole punching operation should be automated and controlled by
a program installed in the PC which is located in the operator's
console.
|
4 | Main Roll Forming Machine
| - Roll station:14stations +1 station of turkey head
- Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
- Shaft diameter: ¢120mm material: SAE1045
- Gear box driving
|
5 | Machine structure:
| - Main frame by 350H beam welding
- Machine structure: wall board panel
|
6 | Hydraulic cutting system
| - Machine adopt hydraulic post cutting system.
- Cutting power by hydraulic, 7.5KW
- Cutting after forming: Cut the sheet after roll forming to required
length
- Cutting motion: The main machine will stop when cutting, after the
motion the machine will continue automatically.
- Material of blade:Cr12 with heat treatment 58-60°
- Tolerance of length: 3000mm+/- 1.5mm
|
7 | Hydraulic System
|
- Solenoid valve: 2 group
- Hydraulic oil: 46# hydraulic oil
|
8 | Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
|
9 | Out table
| - Jointed by steel tube
- Size: about 2.0m long*0.8mwide*0.6-1mhigh
- One out table with three support roller
- Quantity: 2 units
|
Company Profile
Zhangjiagang Saibo Science & Technology Co.,Ltd. is a
professional manufacturer specializing in the developing and
exporting of roll forming machine such as Metal roof &wall
panels machines, C&Z-shaped pulins machines drywall Stud-track
forming machines , Metal decks machines ,No- girder and
Columnitation curves forming machines, Guard rails forming machines
,Downspout pipes forming machines and so on. Our company, which is
located in zhangjiagang city ,.is close to Zhangjiagang Economy
Development Area and Shanghai City with superior geographic
position and convenient transportation.
Since 90s ,in the 20 centruies , the market for steel structure
building industry boomed but with the development of steel
structure industry ,the shorter period for construction and
beautiful extermal appearance, as well reasonable price was
occupied in the market of building industry.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the
steel structure industry in many years and devoted to developing
some steel structure machines with a professional technology and
reasonable price, we supply the best machines for our new and old
costomers .In particular, we are a leading exporter in the field of
steel structure construction, and can provide professional service,
high quality ,through design, and installation. Our goal is" future
by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.



