Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

Milk powder plant for sale small scale milk powder plant powder milk processing plant

The milk powder production line can mechanically produce milk powder, which is a processed dairy product that evaporates milk to dry under controlled conditions. In addition to reducing weight and volume, drying also extends the shelf life of milk. The initial solids content of milk is between 7.5% and 12%, and the final solids content is between 96% and 97.5% after drying.

This is achieved by:

Multistage evaporator

Secondary/tertiary dryer

Process of milk powder production line

The combination of multi effect evaporator, spray dryer and fine particle recycling system, as well as the use of "vibrating fluidized bed dryer", produces powders with very high solubility, called instant powders.

The milk powder production line also provides a lecithin system integrated with the milk powder factory to produce whole milk powder. The system is used to produce high-quality whole milk powder. The milk powder production line ensures to provide the most energy-saving factory and produce the highest quality instant powder.

Products of milk powder production line

Skim milk powder, whole milk powder, baby food, dairy whitening agent.

Features of milk powder production line

The production process of milk powder and infant formula requires a lot of detailed technology. From milk, sometimes even reconstituted, the dry final product is made in the form of powder. For value-added products such as infant formula, it is important to add ingredients.

Beyond Machinery provides value-added solutions for most production steps, which have one or more of the following advantages.

1) Better quality

The main reason is that the processing time is shorter and the processing temperature is lower

2) Reduce energy use

Recover energy as much as possible due to good engineering principles

3) Reduce investment

Our design is based on extensive experience in this field. Therefore, we only invest in absolutely needed equipment. If possible, we combine the ergonomic design of production steps and maintenance tasks. Our design engineers have many years of factory operation experience. We design a factory suitable for all capabilities. Design the milk receiving plant with minimal capital expenditure. We prefer to provide one unloading system for the two unloading areas to optimize the utilization of equipment.

Operation process of milk powder production line

Truck 1 arrives at the first station, connects and performs quality control.

Next, truck 1 will begin unloading milk.

During this period, truck 2 comes to the second compartment and starts to prepare the hoses and perform quality control.

When truck 1 finishes unloading milk,

Truck 2 will automatically begin unloading.

Truck 1 removes the hose in order to make room for a new truck.

We design the unloading time to be less than or equal to the combined connection and check time.

For more information about the organizer function, please visit the dedicated efficient milk receiving page.

We provide an energy-saving solution from raw milk storage to pre evaporation (including pre evaporation).

Milk clarification

Heat treatment (low, medium and high heat)

Integrated pasteurization

Product pre concentration

Cooling of pre concentrate, condensate and cream

These 5 processes are further optimized to use less energy. This is mainly possible because we maximize the reuse of energy stored in the product. If the raw milk temperature is lower than 5 ° C, we do not need any chilled water for normal operation.

Benyou Machinery has designed a high concentration device for the dairy product production line, which has an integrated feeding and recovery system. This design principle ensures high energy recovery and minimum production loss.

Features and advantages:

1. Processing capacity can be ranged from 1T/Day to 100T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Equipment list and technical details:

Principle of milk powder production line
We preheat the pre concentrate with "cow" water and other available energy sources.
Then, we use hot water to further heat it to the evaporation temperature.
Condensed steam or "cow" water is cooled by the incoming pre concentrate.
Next, the highly concentrated substance is directly sent to the high-pressure pump related to the spray drying operation.
In the mixture tank, the mixture can be pasteurized and cooled to the batching temperature before the final secondary ingredients are added manually. The mixture is pumped through a mass flow meter to a nozzle located in the "high care drying zone".

Service flow chart

Benyou Machinery focuses on the design and manufacturing of the milk powder production line. Our professional technical engineers can provide a full set of milk powder production line design solutions, customize the full set of equipment for the milk powder production line according to the actual situation of customers, ensure that the production capacity of the milk powder production line fully matches the needs of customers, and let customers get the maximum return with the least investment.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality;

Trust from sincerity;

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.