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New Design use cold water to spray and cool down cooling tunnel manufacturers
Detailed Product Description for juice production line:
We offer turnkey project for different production capacity requirement.
And those products include Dairy,drinking, juice,ice cream, beverage,cream,ghee,butter etc.
Complete Fruit juice, Tea, Food Beverage Processing Line
Specific Description
Taken various fruit juice, fruit juice concentrate, tea leaf, tea powder, cereal, health care ingredients as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
DESCRIPTION
Characteristics
Processing capacity can be ranged from 2T/Day to 1000T/Day.
You can process different fruit juice, fruit juice concentrate, tea leaf, cereal and health care ingredients into various liquid beverage.
High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.
PLC control the whole production line, saving labor force and facilitate production management.
Full-auto CIP cleaning, to ensure whole production line equipments
meet food sanitary safety requirements.
ADVANTAGES AND STRONG POINTS
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Equipment list of PET bottle hot filling juice beverage processing line | |||
Flow No. | Name | Size | Brief Specification |
A | hot water generating system | ||
A-1 | hot water tank | V=2000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
A-2 | hot water pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal |
A-3 | plate heater | Q=5T/h | SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed |
A-4 | temperature control system | Q=5T/h | Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
B | sugar and glue melting and mixing system | ||
B-1 | high speed emulsification tank | V=1000L | SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-2 | high speed mixing tank | V=1000L | SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-4 | milk pump | Q=10T/H | SUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-5 | platform for mixing material | SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface,3500*1000*1000mm | |
B-6 | duplex filter | Q=10T/H | SUS304,tube type,100M |
B-7 | plate cooler | Q=10T/H | SUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed |
C | juice concentrate blending system | ||
C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable |
C-2 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet |
C-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-4 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-5 | duplex filter | Q=10T/H | SUS304,tube type,100M |
D | pasteurizer,degassor and homogenizer system | ||
D-1~7 | tubular sterilizer | Q=6T/h | milk enter at (25~30°C)- degass at (70°C)-homogeninze at (65°C)-sterilization at 137°C hold for 15S- discharge at (85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
D-2 | degassor | Q=6T/h | fully auto controled, include pressure transmitter and water ring type vacuum pump |
D-3 | homogenizer | Q=6T/h | working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box |
E | PET hot filling system | ||
E-1 | equipments before PET hot filling | Q=6T/h | include bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc. |
E-2 | PET filling machine | Q=6T/h | 12000P/H,hot filling |
E-3 | processing system after filling | Q=6T/h | include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
F | semi-automatic CIP system | ||
F-1~7 | semi-automatic CIP system | 3×1500L | Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line |
F-8 | CIP return pump | Q=10T/h | SUS304,pump head 36M |
G | installation part | ||
G-1 | installation | include stainless steel and carbon steel pipes and fittings,electric installation material etc |
Model | PLL-6000 | PLL-10000 | PLL-12000 | PLL-15000 | PLL-18000 | |
Line speed of the conveyer | 110-553mm/min | |||||
Cold water consumption (m3) | 21 | 40 | 55 | 80 | 120 | |
Total power (kw) | 9.6 | 10.6 | 13.6 | 16.5 | 25 | |
External dimension(mm) | Length | 6500 | 12000 | 14500 | 16880 | 19880 |
Width | 2250 | |||||
Height | 1735 | |||||
Weight(kg) | 3000 | 5000 | 6500 | 8500 | 12000 | |
Tunnel area(m2) | 13.5 | 22 | 26 | 32 | 38.5 |
Company information
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can
pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years
experience , strict operation policy is performed, advanced
processing machines guarangtee the precision of all components,
workers with operation license, parts get multiprocessing,
transmission& electrical parts are of international famous
brand. Series of test and inspection are done in the whole
producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T,
L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after
commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market
Analysis/Product Analysis/Location Choice/Processing Flow
Design/Equipment Layout Design/Building Design direction/Equipment
mode selection/Equipment Manufacturing/Equipment Mounting/Equipment
Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I
trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is
longer than most of our fellow suppliers, we have been golden
suppliers for years. What ' s more, we have got quite a lot
authority certificates, for example, CE, ISO9001, Alibaba onsite
check certificate.
7) Q: What ' s the shipment terms and delivery time of your
company?
A: Well, the delivery time depend on the quantity of your order.
Usually is 20 days . For some customized machine 30 days is
necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers
with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best
price and good service at the same time.