60 Ton Servo Hydraulic Fatigue Testing Machine Worm Gear Drive with Low Noise

60 Ton Servo Hydraulic Fatigue Testing Machine Worm Gear Drive with Low Noise

Model: IN-300AC/600AC/1000AC

Purpose:

Microcomputer-control electro-hydraulic servo universal testing machine mainly adopts main machine of underneath-type oil cylinder, transmission mechanism of worm gear, used for tensile, compression, bending and shearing test for metal and non-metal materials. It applies to various fields including metallurgy, construction, light industry, aviation, aerospace, material, institutions of higher education and scientific institutions, etc.

Its test operation and data process meet requirements of standard GB228-2002 “Material in room temperature: test method of metal tensile”.

Specification:

Description Schemes:

1. The main machine

The main machine adopts underneath type of oil cylinder, tensile space is above the main machine, compression and bending space is

between the lower cross beam and working station.

1. Drive system

It adopts transmission mechanism of worm gear traversing movable cross-beam to adjust test space, so that the drive system and positioning system are completely separated, geometric center of loading system is in full accordance with center of force, and also guaranteeing the coaxiality of upper and lower jaw and the durability of machine.

1. Hydraulic system (table-type oil source)

3.1 Hydraulic principle:

As shown in figure 2, it is load-adaptive meter in speed control system.

Hydraulic oil in the fuel tank enters into oil circuit when the motor drives the oil pump, it flows through non-return valve, 10μhigh-pressure filter, differential pressure valve group and servo valve to enter into oil cylinder. The computer sends out signal to the servo motor, to control the mouth and direction of servo valve, so as to control the flow entering into the oil cylinder, realizing control of uniform-speed test force and displacement.

Figure 2: hydraulic principle

3.2 Features

1. It adopts high-pressure oil pump, with low noise and steady pressure.
2. It adopts integrated design for dynamic system and operating platform, easy to operate and saving test space at the same.
3. The surface is disposed with spraying plastics, so the appearance is nice.

Control system:

Full-digital measurement and closed loop control system has many advanced characteristics and technological innovation, mainly reflected in:

4.1 Realizing four kinds closed loop control system control of testing force, specimen deformation, cross-beam displacement and test

process.

4.2 Data collecting system is composed of 4-path high precision 24-bit A/D shift channels, the maximum resolution ratio reaches 1/300000,

the whole process is stepless.

4.3 It adopts original famous-brand integrated components like BB, AD and Xilinx, with full-digital Design.

4.4 It conforms to PCI bus standard, the microcomputer is automatic identification and installation for microcomputer, achieving “plug and

test”.

4.5 There is no analogue element like potentiometer for electronic measurement system, guaranteeing interconvertibility and convenient for

maintenance and replacement.

Control software:

It conforms to more than 30 relevant regulations of national standards, like GB228-87,GB228-2002.

1. Computer control system: it has advantages of high integration level, stable performance and convenient adjustment. Can carry out real-time

collection for test data and real-time dynamic display for test characteristics curve; test data file can be saved by the method of Access

common database or SQLserve large database, which is convenient for achieving users’ resource sharing and network management, and

reanalysis.

This software have an easy access to various word2000 reports users defined, solving the problem that different users or one same user has

different requirements for the reports in different times, and it can deal with original data of test force, displacement and time and their derived

curves.

2. Protection function: this tester has limit protection of software and machine, can dynamically set the ratio of automatic stop exceeding

maximum load; it has overcurrent, overvoltage, overload and other protection functions.

3. Can realize automatic mark for load channel, intuitive and convenient.

4. Batch test can realize classified display for curve, and curve follows automatically.

5. This software can realize speed set user defined, and speed adjustment by computer. It can also realize high precision speed mark, and

adjusts speed stage and code at any time.

6. Monitoring test process: can realize real-time display for various parameters like test force, displacement and curves in the test.

7. Hierarchical management function for software permissions: to improve safety of software and data, this software can realize hierarchical

management function by setting different passwords protection.

8. Result representation function: after finishing and saving test, users can open it at any time in the future and reanalyze test data according to

need.

9. Users can select load-time, load-displacement and displacement-time curves for test and data display, saving, analysis and printing according

to need.

10. Curve pointwise traverse function: can click force and deformation value on the curve by mouse, to acquire parameters of each point.

11. Result contrast function: can observe various test curve at the same time, and can realize Characteristics contrast of specimen to be

analyzed by superposition and fractionated gain of various curves.

12. Force interface: force channel interface and test software can equip all kinds of sensors according to users’ need, and can conduct mark,

parameters modification and normal test.

13. Data sampling frequency: can select high-speed sampling frequency according to users’ test requirements.

Basic configuration of system:

Main machine of tester (Main machine adopts underneath type of oil cylinder)

Servo control oil source, Table type

2.1 Electro-hydraulic servo valve

2.2 High-pressure oil pump

3. Two-path programmable amplifier, resolution is 1/300,000

4. High-precision hydraulic load cell

5. Guyed displacement measurement system

6. Full set attachment grips include: tensile fixture & compression fixture & bending fixture

7. Dedicated control software

8. Lenovo computer

9. HP A4 ink-jet printer

10. Technical data: Operation manual

Our workshop:

Technical Support and Services:

We are committed to providing our customers with exceptional technical support and services.

We offer a comprehensive range of services to ensure that your product is subjected to rigorous testing and quality control.

• We provide technical advice and assistance, from initial inquiry to product delivery.
• We offer a variety of customized services to fit your specific needs.
• We offer installation and set-up services.
• We offer training and maintenance services.
• We offer spare part and consumable supply services.

Our team of specialists is dedicated to providing the highest quality technical support and services for ourr test machines. If you have any questions or need assistance, please feel free contact us.

We focus on providing excellent technical support and service to our customers to ensure that your products undergo rigorous testing and quality control. We offer a full range of services, from initial technical advice and assistance to installation, setup, training and repair services after delivery. We also offer a variety of customized services to meet your specific needs and ensure that your equipment can achieve the best performance. In addition, we provide spare parts and consumables supply services to ensure the continuous operation of your equipment. Our team of experts is dedicated to providing the highest quality technical support and service for our test machines to meet your various needs. If you have any questions or need help, please feel free to contact us and we will be happy to help you.

Packaging and Shipping:

Our test machine will be packed in appropriate cardboard boxes and/or crates. The products will be shipped using standard shipping methods such as air freight, sea freight, or ground transport. Any special shipping requirements should be discussed with the supplier prior to the purchase.

The customer is responsible for all import duties, taxes and/or other fees associated with the goods. The supplier will provide all necessary documentation to facilitate customs clearance.

FAQ:

1. How to choose the most suitable Compression testing machine?

Our professional team will give you the best suggestion as long as you tell us what kind of test you need

to do and the required specification.

2. What’s the delivery term?

At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20

working days after deposit receipt. If you are in urgent need, we can consider making special

arrangement for you.

3. Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to

your request. Don’t hesitate to tell us your requirement, we will try our best to meet your needs.

4. Can we visit your factory before order?

Yes, warmly welcome to visit our factory.

5. Do you have customers of our country before?

Now our testing machines have been sold to more than 30 countries, like USA, Canada, Russia,UK,

Italy, Germany, European Union, India, Pakistan, Philippines, Singapore, Thailand and Vietnam,

Iran, Brazil...and so on.

6. How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and

part parts change, necessarily, our engineers may go to your place for better service.

7. How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden carton, it won’t be damaged. We’ve delivered many

testing machines abroad by sea or by air without damage.

8. How to install and use the product?

The product is shipped with an operating instructions and video of English version.

Infinity Machine International Inc. was founded in 1998.

The company headquarters is located in Dongguan city Guandong province.

In 19 years, we have been focused on products’ reliability test and automated test machine and specializing in developing, production, marketing and maintenance of all kinds of testing machines.

We’ve widely received favorable response from our customers, and we became core supplier of famous brands in succession, including AMAZON, GOOGLE, INTEL, FOXCONN, LITEON, ZTE, OPPO, TCL, GREE and SONY, etc. Our equipment is also sold throughout the world, to Europe, The Middle East, South America, North America and Southeast Asia and so on.

In order to meet the market demand, Infinity Machine has Registered a logo:

Our products are used in such fields as testing machines for mechanics; weather withstanding of diverse materials; package testing; furniture testing; electronic and electrical product testing; tape and rubber testing; shoes and leather product testing; reliability testing for IT digital products (such as mobile phones, notebook, and computer accessories).

We aspire to become the world’s top testing machine R&D and manufacturing company, to provide the world testing technology and programs with maximum performance; to provide top-quality testing machines and services; and to make remarkable contributions to human modernization; to provide most accurate and front-end testing machines to China’s manufacturing, and make it our mission to improve quality of national manufacturing industry.

Our commitment is "Top quality products and perfect services for customers".

Customers are warmly welcomed to choose us to be their supplier of lab testing machine.

Our company looks forward to cooperating with you, and strive to provide perfect service for you!