RS-2000W Ultrasonic wire harness welding machine

Ultrasonic wire harness welding machine

One. Machine features and applications

RS-2000W ultrasonic wire harness welding machine uses high-frequency vibration waves to transmit to the surfaces of two wires to be welded. Under pressure, the two wire surfaces are fused under the action of ultrasound to form a fusion between molecular layers. Its advantages are fast, energy-saving, high fusion strength, good electrical conductivity, good thermal conductivity, no sparks, and close to cold state. The machine adopts a 32-bit single-chip control system, and all functions are fully computer-controlled intelligently. The ultrasonic output frequency is based on the frequency of the welding head and the frequency offset after the welding head temperature rises due to long-term welding of products, the false change of the frequency after the welding head presses the product, and the auxiliary surrounding environment temperature. The ultrasonic output frequency automatically tracks to ensure that the equipment works at the optimal frequency point, making the welded products more stable, perfect, reliable and unified.

Advantages: 1. Eliminate the inconvenience of manual frequency adjustment, automatically detect the frequency when turned on, and use more convenient and simple;

2. Built-in computer digitization of various parameters, automatic compensation amplitude, small amplitude when no-load,
When the load is heavier, the amplitude and power are amplified synchronously, thereby effectively protecting the transducer and welding head mold,and higher welding accuracy;

3. The power output adopts digital stepless linear adjustment, and the output power can be freely selected from 50%-100%. The internal power amplifier adopts a full-bridge IGBT module with high ultrasonic conversion rate. The maximum ultrasonic power of the machine can reach 2000W, which can meet various welding requirements;

4. More advanced protection circuit, output sound wave overload, sudden mold rupture and overload, the built-in computer detection circuit cuts off the output in a very short time, thereby protecting the internal circuit;

5. High-speed switching work up to 135 times per minute, which can be adapted to various non-standard automation equipment
welding.

6. The operation interface can be selected in Chinese or English, which is more convenient for foreign buyers to use;
7. The control wiring of the electric box is very simple, with two aviation plugs at the back, ø30MM2-pin for sound output, ø25MM7-pin for start switch and emergency stop switch, and it can work after plugging in; the electric box is smaller in size, with an actual size of 380*240*130 (mm);

Two: Machine composition

The ultrasonic wire harness welding machine consists of three parts: the machine, the acoustic resistance, and the ultrasonic power generator.
The machine consists of a chassis, an acoustic resistance, a pneumatic system, and a bottom mold.
The acoustic component consists of three parts: the transducer, the amplitude rod, and the welding head.

Three: Machine specification

Machine model: RS-2000W
Language selection: Chinese/English
Control mode: single-chip microcomputer
Input voltage: single-phase AC220V 50/60HZ
Maximum output power/working frequency: 2000W/20KHZ
Welding time range: 0.5S-9.99S
Welding area range: 0.5-12 square meters
Working air pressure: 0.2-0.8MPA
Bracket dimensions: 480L*370W*230Hmm
Electric box dimensions: 380L*300W*170HMM
Machine weight: about 60KG

Machine video:

RKENS TECHNOLOGY CO., LTD was founded in 2007. RKENS is the fast growing manufacturer of various equipment, such as SMD counter, Automatic Tube/Tape/Wire Cutting machine, Axial lead forming machine, Radial lead cutting forming machine, wire cutting stripping machine, wire crimping machine, Label machines, PCB depaneling Machines,etc. Our continuing expansion of manufacturing facilities worldwide provides immediate availability of our products and technical support to meet the needs of our customers. Today, RKENS is an international supplier of high quality equipment. We pledge to continue to provide customers with the good quality and service in the 21st century.

It has the professional research team, sales and production team. Also it is equipped with advanced production and testing equipment system. With the philosophy that qulity is the soul of an enterprise, we pay much attention to product quality, and strictly manage every process, like raw material purchasing , parts prodution, installation, QC, sales and after-sales service, etc. Because of all our effort and good quality, our products have got good comments from customers around the wolrd, such as customers from USA, Europe and Asia, etc.

In the following years,we will devote ourselves to better product and better service to serve our old and new customers. Also we will be open to all our customers and appreciate all feedbacks and advice.

Technical Support & Services

RKENS product management group provides technical assistance on the products being used.
You can contact us by phone, fax, E-mail or this website. We guarantee you our prompt attention.

Our Main Industries:

Automated Wire Harness Processing Machines: Fully automatic terminal machine series, fully automatic wire stripping machine series, fully automatic shell inserting machine series, fully automatic tinning machine series, new energy vehicle wiring harness processing equipment series and other fully automatic wiring harness processing equipment.

Automated Radia/Axial Lead Cutting &Forming Machines: Capacitor lead cutting and forming machine, resistor lead cutting and forming machine, LED lead cutting and forming machine, transistor pin forming machine, jumper forming machine, vibration feeder bowl (customizable), automatic screw packaging machine, automatic vertical packaging machine, automatic non-standard equipment (customizable)

SMT related machines: Fully automatic glue dispensing machine/glue filling machine, fully automatic screw locking machine, fully automatic soldering machine, fully automatic tube/strip cutting machine, automatic PCB depenaling machine, SMD components counter, etc.