Conventional Commutator Coil Armature Dual Flyer Winding Machine For Permanent Magnet Direct Current Motors

Convential Commutator Armature Dual Flyer Winding Machine For Slot Com Rotor​ WIND-ST-TD2B

Winder Main Data and Application:

Armature winder for tang commutator is common and normal because slot commutator has a hook on each

segment which catches the magnet wire in the winding machine.It's easy to achieve flyer winding.

Convential commutator requires insertion of magnet wires into the commutator slots which is a manual

operation completed after the armature wires have already been wound.

Because of the high labor rates associated with the conventional commutator,

the final motor cost is often times much higher than motors manufactured with tang comms.

Why Slot type convential commutator are still widely used in armature such as vacuum cleaners,

hammers power tool in which the commutator is without hook tang and have a special way for

pressing and hooking the copper wire to commutator wire slot area?

1. Because conventional comms they are typically considered a better design choice for applications

that have high vibrations and/or RPM, also conventional commutator save the copper hook in material,

2. The motor manufacturers can reduce raw material cost if use conventioanl comm and hook commutator

with the similar dimenson, the only difference is the amature with or without tang.

WIND-ST-TD2B is the most consistant winding quality winder for conventional type commutator armature

in China, Wind Automation offer the winding solution for kinds of no hook commutator with big wire size,

with special winding diagram.

Armature/Rotor Winder Advantages:

1. Armature winder WIND-ST-TD2B is dedicated machine for winding slotted type

no hook commutator armature,obtain good adaption for slot type commutator with groove

2. No need to work with special designated slotting undercutting machine

3. Comparing to hook type armature, slotted type armature save copper wire and reduce cost,

but winding slotted type armature can be a challenge

because slotted type commutator armature winder is different from hook type armature winder

WIND-ST-TD2B is the best winder for slotted type commutator in China during machine manufacturers

4. 98% yield rate above assured when the slot commutator quality is good

Armature Winding Machine Operation process:

Operator only need to load and unload armature,

other actions such as hooking, winding, indexing and cutting are automatcial process

Winding and welding are the two most improtant process in building motors, WIND-ST-TD2B winding

machine is mainly for automatical lap winding a slotted type commutator armature as below:

1. Straight stack armature and

2. Skew lamiantion rotor

The purpose of these armature winder is to create a magnetic field lap winding coil

when a current is run through them,

Armature Winder Main configuration:

PLC: MITSUBISHI

Servo control system: DELTA

Touch screen: MCGS7062KS

Pneumatic system: AIRTAC

Tension :Hysteresis tension

Linear guide way: HIWIN

Main electrical components:Korea and Japan

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​ Provide armature,stator motor manufacturing mchinery,

including stand along machine, fully-auto complete production line

​

2.Characteristic Component

Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.