Commutator Turning Machine On Auto Production Line

Commutator Turning Machine On Auto Production Line WIND-CT-TH5

Lathe purpose is to finish turn the commutator brush track area of relatively small fractional

horsepowder motor armature, mini enginee rotor, starter armature commutator and so on,

Precise turning, milling, machining the surface of the commutator to let it polish and shining,

Achieve good suitable surface micro finishing, runout to work well with motor carbon brush.

(1) Competitive Advantages of three axis servo device turning machining machine

1.Precise with three axis servo device control

2. Smallest commutator handled by lathed commutator precise turning machine :

Turned window lifter small armature commutator OD 7mm, Shaft OD 3.0mm

3. This turning machine can work with two cutters if required for different turning direction

4. The turning tool is diamond material, also the tool holders and inserts can be custom made

for lathing special material other than copper, aluminum

(2) Configuration of the commutator turning machine

Z Axis Mitsubishi Servo system (Turning length)

X Axis Mitsubishi Servo system (Turning depth)

Y Axis Mitsubishi Servo system (Press Arm)

Touch screen: Mitsubishi

Taiwan TBI Ball screw rod

Taiwan Airtac cylinder

(3) Specification of Precise Lathe Turning Machine

Commutator roundness: ≤0.0035mm

(depends on user’s commutator material, armature shaft quality and bearing quality)

Roughness: ≤Ra 0.4(depends on customer’s armature quality)

Armature OD: Ф20~Ф100mm (commutator side < 100mm)

Shaft length: 32~250mm

Shaft OD: Ф3~Ф25mm

Commutator OD: Ф4.3~Ф50mm

Z direction cutter feeding speed: settable on touch screen, stepless adjustable

Z direction cutter returning speed: set on program

X direction cutter feeding speed: settable on touch screen, stepless adjustable

X direction cutter returning speed: set on program

Z direction cutting length: settable on touch screen, Max. could set 4times different

cutting length(Max 30mm)

Z direction travelling: Max 80mm

Production efficiency: whole cycle≤12sec/pc(twice cutting)

Air pressure: 4~6kg/cm2

Fixture: diamond V shape journal

Total power: 2.5KW

Machine power: 50/60Hz AC220V±10%(single phase)

Burring removing machine power: 50/60Hz AC230V±10%(single phase)

Vacuum cleaner power: 1.5KW,50/60Hz AC380V±10%(three phase)

Weight: about 1,100Kg

Machine dimension: 1,300mm x 900 mm x 1600mm3

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Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​ Provide armature,stator motor manufacturing mchinery,

including stand along machine, fully-auto complete production line

​

2.Characteristic Component

Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.