BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W

Needle Winding Machines For Winding Stator Of 12 Pole BLDC Motor 800Wto 2000W WIND-2A-TSM

Application:

Needle winding BLDC stators of Sewing Machine,Air conditioning compressor, Refrigerator

compressor,water pump automotive application , fuel pump motor with 6 poles, 9 poles, 12 poles or

18 poles

Competitive Advantages:

Needle winding machine WIND-2-TSM can handle almost all type of brushless DC motor

which with high slot filling rate need arraying, tapping, place terminal

Parameter:

Wire diameter:0.08~1.0mm (AWG18~AWG39)

Stator ID:Above 19mm

Core length:7-100mm (WIND-2A-TSM)

Core length:<200mm (WIND-2B-TSM)

Turns No.0-99999

Operation option: stepping/Auto

Stator poles: 6 poles,8 poles, 9 poles,10 poles, 12 poles,14 poles,18 poles (Customized)

Air pressure:5~7kg/square centi-meter

Power:2KW, AC220V 50/60Hz

Weight: about 450kgs

Dimension: 1600(L)x1100(W)x1400(H)mm

Question and Answer:

1. Stator description is as follows :

OD : 89 mm

I.D. : 47 mm 8 pole

Wire Gauge : 24 swg ~ .56 mm

No. Of turns : 44

Rotation of winding : clockwise and anti clockwise

There are eight poles in side stator

1 2 3 4 5 6 7 8

Start --->clock ---- Anti ------ clock ------- Anti ------- clock ---- Anti ---- Clock ---- Anti ----> Exit

The winding is with single wire of 26 Swg ~ .56mm

We use plastic bobbin as insulators

How much is the capacity of the machine you have?

BLDC motor for elevator door stator diameter inside 64.5 mm outside 105 mm

and 12 poles 320 spire every poles

It will cost around 9 to 10 minutes per piece

Please click below picture to view video

BLDC Typical Applications

BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,

automation, and aerospace. In general, BLDC can be divided into the following three main purposes:

1. Continuous load application

2. Variable load application

3. Positioning application

Continuous Load Application

This kind of application is mainly used in those fields that require a certain rotational speed but have low

requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,

and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.

Variable Load Application

This category mainly refers to applications where the motor speed needs to change within a certain

range. In such applications, there are higher requirements on the high speed characteristics and dynamic

response characteristics of the motor. Household washing machines, dryers and compressors are good

examples. In the automotive industry, oil pump control, electrical controllers, engine controls and

electronic tools are also good examples. There are also many applications in aviation, such as

centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often

used to form semi-open loops and closed loops for control. This requires complex control algorithms,

increasing the complexity of the controller also increases the system cost.

Positioning Application

Most industrial control and automation applications fall into this category. In these applications energy

delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on

the dynamic response and torque of the motor speed, and these applications may also need to change

the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction

phases, and possibly changes in load during these phases, so this places higher demands on the

controller. Usually this type of control uses closed-loop control, even with torque, speed, and position

loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used

for speed measurement. Sometimes these sensors are used to measure the relative position and

sometimes to measure the absolute position. Many of these process controls, mechanical controls, and

transportation controls fall into this category.

In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,

long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed

motors and induction motors. Excellent characteristics. In particular, the power output per unit volume

allows it to be used in applications that are sensitive to size and weight. These excellent characteristics

make BLDC has a very wide range of applications in the field of industrial control, automotive industry,

aerospace and so on!

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​ Provide armature,stator motor manufacturing mchinery,

including stand along machine, fully-auto complete production line

​

2.Characteristic Component

Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.