High-Efficiency Hydrocyclone Mud Desander for Slurry Separation | Superior Fine Particle Removal, Customizable Materials, API Certified – TR SolidsControl

High-Efficiency Hydrocyclone Mud Desander for Slurry Separation | Superior Fine Particle Removal, Customizable Materials, API Certified – TR SolidsControl

Product Description

The Hydrocyclone Mud Desander is the second-level cleaning device in a complete solids control system. It is designed to separate drilling cuttings ranging from 45 to 75 μm using centrifugal force. Untreated mud enters the desander cone through a horizontal inlet under pressure; the combination of pressure and weight forces solid particles to travel along the cone wall and drop down, while the cleaner fluid overflows through the discharge pipeline. A shaker or hopper collects the separated solids, ensuring a cleaner drilling fluid that enhances overall drilling performance. Manufactured with an advanced design, careful engineering, quality materials, and fine workmanship, TR SolidsControl’s desanders are available with cyclones made of either high-chromium cast iron or pure polyurethane. They are fully interchangeable with international brands and offer long service life, lightweight structure, and easy maintenance.

Attributes

Model: TRCS Series (e.g., TRCS200-1S/2S, TRCS250-1S/2S, TRCS250-3S, TRCS300-1S/2S)
Working Pressure: 0.25–0.4 MPa
Inlet Size: DN125–DN150 mm
Outlet Size: DN150–DN200 mm
Separation Range: 45–75 μm
Cyclone Materials: High chromium cast iron or pure polyurethane
Bottom Shaker Options: TRTS60, TRZS752
Applications: Drilling fluid purification, solids control, and mud recycling

Technical Specifications

Key Features

• Superior Fine Particle Removal: Efficiently separates drilling solids ranging from 45 μm up to 1 mm, ensuring optimal mud cleanliness.
• Customizable Materials: Choose between high-chromium cast iron for enhanced durability or pure polyurethane for lightweight performance and extended service life.
• Advanced Underflow Discharge: The pressurized "wet bottom" design quickly discharges solids, reducing blockage probability and maintaining high separation efficiency.
• Interchangeability: All desander components are fully interchangeable with leading international brands, ensuring seamless maintenance and reduced downtime.

Applications

• Oil & Gas Drilling: Enhances drilling fluid quality by effectively removing fine solids, protecting downstream equipment and improving drilling efficiency.
• Horizontal Directional Drilling (HDD): Maintains mud stability and performance in non-excavation drilling projects.
• Geothermal Drilling: Provides reliable solids separation under high-temperature conditions.
• Industrial & Agricultural Processes: Applicable in chemical processing, refineries, and slurry treatment for improved particle separation.

Certifications

• API & ISO 9001 Certified – Complies with international quality and safety standards.

FAQ
Q: What is the primary function of the Hydrocyclone Mud Desander?
A: It separates fine solid particles (45–75 μm) from drilling fluids, enhancing mud quality and reducing the need for frequent fluid replacement.

Q: What materials are available for the cyclones?
A: Cyclones can be manufactured from high-chromium cast iron or pure polyurethane, allowing customization based on operational needs.

Q: How does the pressurized “wet bottom” design benefit operations?
A: It rapidly discharges the separated solids, reducing the chance of blockages and ensuring continuous high-efficiency separation.

Q: Can the desander be integrated with existing solids control systems?
A: Yes, it is designed to seamlessly integrate with mud tanks and screening equipment, optimizing the overall solids control process.

Advantages and Services

1. High-quality products at competitive prices.
2. Shortest delivery times with flexible payment terms.
3. Timely after-sale service and comprehensive technical support.
4. Most equipment is fully interchangeable with international brands.
5. Our products are exported to numerous countries worldwide, including Argentina, Egypt, the US, Australia, Romania, Pakistan, Dubai, Abu Dhabi, Iran, India, Indonesia, Vietnam, and Malaysia.

Xi'An TianRui Petroleum Machinery Equipment Co.,Ltd. (For short: TR Solids Control) is a professional manufacturer of solids control equipment and mud recovery system, located in Xi'an City, China. Since 2010, TR Solids Control focused on the development and production of various types of solids control equipment & system. Our R&D personnel are composed of rich experienced crew who have long-time work on oil drilling mechanical design, so we supply professional drilling solids control equipment with the enterprise spirit of continuously improvement and constantly innovation.

Our main products include: drilling mud shale shaker, decanter centrifuge, mud agitator, mud cleaner, desander, desilter, vacuum degasser, submersible slurry pump, centrifugal pump, screw pump, shear pump, jet mud mixer, mud hopper, liquids gas separator, flare ignition device, mud tank. Spare parts like shaker screens, hydrocyclones, impeller, mechanical selas and gear box etc. They are widely used in oil and gas drilling, coal bed methane system, trenchless HDD & tunneling, micro-tunneling, drilling waste management, bored pile construction, etc.

TR Solids Control brings in international advanced technology and imports high precision processing equipment for production, and builds talent training cooperation relations with lots of university in Xi’An city for replenishing new blood continuously to us. We also formed a high-tech modern integrated enterprise with design, manufacture, sales and service. TR Solids Control has our own improved management system, high level professionals and excellent service team. Our production management strictly implements API quality specification requirements, and we have strict regulations to materials procurement, producing and processing , equipment debugging and whole process of equipment ex-factory. We’re fully capable of supplying satisfied products and services timely as per client’s request.

In terms of products quality management, TR Solids Control continuously update our own management level. We passed the international quality management system ISO9001-2015. TR Solids Control pursuits high-quality product and establishes excellent quality management system, this enables us to get the appraoval from clients.

TR Solids Control adheres to the enterprise purpose--Customers’ Satisfaction is the Highest Pursuit of us. Our goal is to create the global famous brand enterprise, and supply excellent and stable drilling fluids recycling purification system and HDD(Horizontal Direction Drilling) mud recycling system to users. Our products are used in Chanceful Oilfield in north of Shaaban, Chang Oilfield, Sinkiang Oilfield and other national drilling company. At the same time we exported our products to almost 40 countries and regions like South America, US, Europe, Egypt, Dubai, Abu Dhabi, Oman, Pakistan, Russia, Australia, Korea, Vietnam, Myanmar, etc.

Our goal is simple: to sell the best equipment at the best prices, and provides industry-leading customer service. We personally get to know each of our customers, and we know how to discover the most valuable part of our business is Perfect Solids Control Equipment, to help others achieve their goals.