High-Efficiency Docking Station Dual Track PCB Conveyor for Seamless Board Transfer

Brand Name:smtline
Certification:YAMAHA Vibration Vibration Fit YV YS
Model Number:Docking station Dual Track PCB Conveyor
Minimum Order Quantity:1
Delivery Time:1-2 work days
Payment Terms:T/T,Western Union,paypal
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Location: Shenzhen Guangdong China
Address: Xintian Industrial Area, Baoan ,Shenzhen City,China,
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Product Details

Docking station Dual Track PCB Conveyor

Our company has been in operation for 11 years and will definitely be your best choice with guaranteed quality and fast delivery


Product Introduction – Docking Station Dual Track PCB Conveyor

The Docking Station Dual Track PCB Conveyor is a high-efficiency inline SMT transport module designed to buffer, transfer, or interface PCBs between upstream and downstream equipment. Featuring a dual-track system, this conveyor allows two independent PCB lanes to operate simultaneously, optimizing throughput for dual-lane SMT production lines.


Key Features

Dual-lane (dual-track) design: Allows simultaneous transfer of two PCBs, doubling productivity in dual-lane lines.
Precise edge-clamp conveyor rails: Adjustable width to fit a wide range of board sizes.
SMEMA-compatible: Easily integrates with upstream/downstream machines.
Built-in docking buffer: Holds PCBs temporarily if the next machine is busy.
Modular aluminum frame: Sturdy, anti-static, and easy to maintain.
User-friendly control: Touch screen or button-panel interface with LED indicators.
Optional modes: Pass-through, stop, accumulation, or bypass available depending on line configuration.


Technical Specifications

ItemSpecification
ModelDS-DT600 (example)
Conveyor TypeDual-track edge-clamp conveyor
PCB Size50 × 50 mm – 460 × 250 mm per track
Conveyor Width AdjustmentManual or motorized (optional)
Conveyor Speed0–1000 mm/min adjustable
Conveyor Height900 ± 20 mm
Transport DirectionLeft to right / right to left (customizable)
Power SupplyAC 220V, 50/60Hz
Control SystemPLC + Touchscreen / Button Panel
Air Supply4–6 kg/cm² (if pneumatic stop included)
Frame MaterialESD aluminum profile

Optional Features

Pass-through or accumulation mode
Sensor-controlled start/stop
Light tower or buzzer for alarm indication
Barcode scanner mount
Motorized width adjustment
Buffering timer / bypass mode


Applications

SMT line balancing and buffering
Dual-lane SMT production line support
Docking between pick-and-place machines, reflow ovens, and AOI


Related Accessories – Docking Station Dual Track PCB Conveyor

1. Mechanical Accessories

AccessoryDescription
Dual-track guide railsESD-safe aluminum or steel rails for each lane (adjustable width)
Track width adjustment handleFor manual rail spacing changes (or motorized screw drive option)
Conveyor belts/chainsESD-safe timing belt or flat belt for board transport
Edge support rollersPrevents PCB sag during long transfers
Anti-static worktable padsMounted on frame ends for operator safety and protection
Height-adjustable feetFor leveling conveyor height to match upstream/downstream equipment

2. Electrical Components

AccessoryDescription
Photoelectric sensorsDetect PCBs at entry, middle, or exit points (per track)
Limit switchesDetect rail or guard position changes
Touchscreen panel or buttonsHuman-machine interface (HMI) for conveyor control
LED signal towerRed/Yellow/Green stack light for status indication
Power switch and control boardPowers the motor/sensors and manages logic
SMEMA communication cablesEnables inline control with other SMT machines (both tracks)

3. Control & Logic Components

AccessoryDescription
PLC ControllerControls timing, sensors, buffering, and modes for each track
Speed controller (VFD)Controls conveyor motor speed independently for each lane
Motor driver boardFor stepper/servo motor operation (if motorized width adjustment is used)

4. Optional Pneumatic Components

AccessoryDescription
Stopper cylindersTemporarily hold PCBs during buffering or waiting stage
Solenoid valveControls air flow to pneumatic stoppers
Air filter regulator (FRL)Ensures clean, dry air for pneumatic parts
PU air tubingAnti-static air hose for air system routing

5. Maintenance & Upgrade Options

AccessoryDescription
Lubrication oilFor drive gears or rail systems (VG32 or equivalent)
Cleaning toolsESD-safe brush, wipes, compressed air
Replacement beltsSpare flat or timing belts for either track
Spare sensor setBackup emitter/receiver for optical detection
Barcode scanner mountFrame attachment for code scanning/traceability
Light curtain (optional)Operator protection for open access areas

Related Part Numbers – Docking Station Dual Track PCB Conveyor

1. Mechanical Components

Part NamePart Name
Dual-Track Guide Rail (Left)ESD aluminum rail, 300 mm length
Dual-Track Guide Rail (Right)Matching right-side guide
Width Adjustment Lead Screw SetManual adjustment set for both lanes
Conveyor Belt (ESD)6 mm wide ESD-safe timing belt
Edge Support RollerØ20 mm roller for long board stability
Adjustable Machine FootM12 thread, 80 mm height, anti-vibration

2. Electrical Components

Part NameDescription
Photoelectric Sensor (Entry)Entry/exit PCB detection
Photoelectric Sensor (Mid Track)Mid-conveyor sensor, diffuse type
Signal Tower Light (3-color)Red/Green/Yellow, 220V, with buzzer
Touch Button PanelDual-track operation panel
Power Switch (Main)Rocker type with fuse protection
SMEMA Cable (10-pin, dual-lane)Communication cable for dual-track SMT lines

3. Control & Logic Parts

Part NameDescription
PLC Controller (Mitsubishi)Controls dual-lane logic
Touchscreen HMI (Weinview)7-inch screen for dual-lane control
Inverter / Speed ControllerSpeed control for conveyor motor
Motor (Conveyor Drive)60W 24V DC motor for edge-clamp conveyor

4. Pneumatic Accessories (if included)

Part NameDescription
Stopper Cylinder (x2)Compact air cylinder, Ø25 mm bore
Solenoid Valve (Dual 5/2)AIRTAC 5/2-way valve, dual-channel
FRL Unit (Air Prep)Filter-Regulator-Lubricator combo
PU Air Tubing (6 mm, black)6 mm ESD-safe air tubing

5. Optional / Maintenance Parts

Part NameDescription
Lubrication OilFor drive shaft and linear guide rails
Spare Sensor Kit (2-in-1)Entry + exit sensor replacement set
Replacement Timing Belt6 mm dual-track timing belt (spare)
Barcode Scanner Mount BracketFor dual-lane scanner setup
Safety Light Curtain (optional)400 mm width, ESD-safe, dual-lane compatible





FAQ Guide – Docking Station Dual Track PCB Conveyor


1. What is a Dual Track Docking Station PCB Conveyor?

It is an inline SMT conveyor system designed with two independent tracks to transfer, buffer, or dock PCBs between machines such as screen printers, mounters, AOIs, or ovens in dual-lane production lines.


2. What are the benefits of the dual-track design?

Doubles throughput in a compact footprint
Supports parallel production of different or identical PCBs
Reduces line waiting time by independently managing left/right tracks
Ideal for LED, TV mainboard, and high-mix SMT lines


3. What functions does the docking station provide?

Transfers PCBs from one machine to another
Buffers PCBs if the next station is busy
Matches timing between machines
Optional bypass, pass-through, or accumulation modes


4. What PCB sizes are supported?

Typical range: 50 × 50 mm to 460 × 250 mm per track
Conveyor width is manually or motor-adjustable
Custom sizes available upon request


5. What is the conveyor height and direction?

Standard height: 900 ± 20 mm
Transport direction: Left to right or right to left (customizable)


6. Is SMEMA communication supported?

Yes. The conveyor is fully SMEMA-compatible for both lanes, allowing seamless communication with upstream/downstream SMT equipment.


7. What types of control are available?

Touchscreen HMI or button control panel
PLC-based automation for reliable performance
Supports sensor-based auto start/stop and lane-specific control


8. Are pneumatic stoppers included?

Pneumatic stoppers are optional, but commonly included to control board position and buffering. Requires 4–6 kg/cm² air pressure if used.


9. What are common spare or optional parts?

Conveyor belts (ESD-safe timing belts)
Photoelectric sensors (Omron E3Z/E3F series)
Push cylinders (for stopper function)
Signal tower lights
Barcode scanner brackets
SMEMA cables


10. What maintenance is required?

Daily: Clean belts and check sensors
Weekly: Inspect rail width mechanism and motor drive
Monthly: Lubricate rails and inspect wiring/pneumatics
Replace worn belts or sensors as needed


11. Can it be customized?

Yes! We offer customizations such as:

Conveyor width or height
Additional sensors
Motorized width adjustment
Multi-mode logic (pass-through, accumulate, reject bypass)
Barcode scanner integration
MES-ready interfaces


12. What is the delivery lead time?

Standard configurations: 3–5 working days
Customized models: 7–10 working days
We support urgent delivery with in-stock parts


We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT



Contact:
CNSMT Electronics Equipment Co,.LTD
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx

China High-Efficiency Docking Station Dual Track PCB Conveyor for Seamless Board Transfer supplier

High-Efficiency Docking Station Dual Track PCB Conveyor for Seamless Board Transfer

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