Product Details
The vacuum cleaner motor servo press assembly line is an automated
production line designed for manufacturing vacuum cleaner motors.
It utilizes servo motors and press assembly technology to achieve
the automated control of the assembly and pressing processes of
vacuum cleaner motors.
The main components of this production line may include the
following stages:
Component Feeding: The vacuum cleaner motor production line
typically starts with the supply of raw materials or components.
These components may include motor assemblies, coils, bearings,
casings, and other necessary parts.
Component Assembly: At this stage, robots or automated assembly
equipment are employed to assemble the components into complete
vacuum cleaner motors. Servo motors play a crucial role in
precisely controlling the positioning and orientation of the
components to ensure accurate assembly and product quality.
Servo Pressing: After the motor assembly is completed, the motors
need to be pressed into their fixed positions in the vacuum
cleaner. Servo press machines play a key role in this stage,
allowing for precise pressing operations based on preset parameters
and pressing specifications to ensure a secure connection between
the motor and the vacuum cleaner.
Inspection and Quality Control: The next stage of the production
line typically involves testing and quality control of the
assembled vacuum cleaner motors. This may include visual
inspection, motor performance testing, and other functional and
safety checks.
Packaging and Shipping: Once the vacuum cleaner motors pass the
quality inspection, they are packaged and prepared for shipping for
sales and distribution.
By employing the vacuum cleaner motor servo press assembly line,
manufacturers can significantly improve production efficiency,
reduce labor costs, and ensure product consistency and quality.
Such automated production lines are becoming increasingly common in
modern industries, helping businesses enhance their competitiveness
and market share.
Model | Stroke(mm) | D(mm) | S(mm) | L2(mm) | W2(mm) | H2(mm) | L1(mm) | W1(mm) | H1(mm) |
TJ-SP-10 | 200 | 150 | 300 | 350 | 300 | 770 | 670 | 750 | 1695 |
TJ-SP-20 | 200 | 150 | 300 | 350 | 300 | 770 | 670 | 750 | 1715 |
TJ-SP-30 | 200 | 200 | 400 | 450 | 400 | 770 | 770 | 900 | 1910 |
TJ-SP-50 | 200 | 200 | 400 | 450 | 400 | 770 | 770 | 950 | 1958 |
TJ-SP-70 | 200 | 250 | 400 | 550 | 500 | 770 | 870 | 1100 | 2095 |
TJ-SP-100 | 200 | 300 | 400 | 650 | 600 | 770 | 970 | 1200 | 2180 |
★Only for reference.Specific parameters are subject to the
agreement.
Function Application
1. Control pressing mounting assembly size precisely
|
1) |
Servo pressing mounting machine can test the pressure precisely
according to the set pressed depth and compensate workpiece size
tolerance to make sure the precision.
|
2) |
It can also set pressure and displacement quality judgement region
at the same time and detect online to ensure the product pressing
mounting 100% qualified.
|
2. Control pressing mounting stop position precisely
|
1) |
The guide wheels is assembled between 2 positioning pallets.The
pallets need to be mounted precisely during the assembly to ensure
the size.
|
2) |
Set precise stop position and detect stop pressure.
|
3. Control pressing mounting time and pressure
|
1) |
Servo pressing machine can conduct precise regular time and
pressure operation to ensure the safe and reliable bond.
|
2) |
It is widely used in the bonding operation and the ultrasonic
welding.
|
4. Control pressing mounting stop force precisely
|
1) |
The encapsulation of aluminium casing needs precise force and
displacement control.
|
2) |
Set the pressure accurately and control the stop position to avoid
the motor being damaged by pressure.
|
Parameters Table
Items/Type | Unit | TJ-SP -01 | TJ-SP -05 | TJ-SP -10 | TJ-SP -20 | TJ-SP -30 | TJ-SP -50 |
| Maximum value | KN | 1 | 5 | 10 | 20 | 30 | 50 |
Allowance range | KN | 0.1-1 | 0.5-5 | 1-10 | 2-20 | 3-30 | 5-50 |
Minimum adjustable unit |
N |
1 |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 200 | 200 | 200 | 200 | 250 | 350 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 |
Fast forward/ return |
mm/s |
0-100 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
Repeatability | mm | ±0.01 |
Power | kw | 0.4 | 0.75 | 1.5 | 2.2 | 3.5 | 5.5 |
Voltage | Tri-phase | V | 380/220 |
Items/Type | Unit | TJ-SP -70 | TJ-SP -100 | TJ-SP -150 | TJ-SP -200 | TJ-SP -250 | TJ-SP -300 |
Pressure range
| Maximum value | KN | 70 | 100 | 150 | 200 | 250 | 300 |
Allowance range | KN | 7-70 | 10-100 | 15-150 | 20-200 | 25-250 | 30-300 |
Minimum adjustable unit |
N |
1 |
Minimum detection value |
0.2% of the maximum pressure |
Lead | Maximun value | mm | 350 | 500 | 500 | 500 | 500 | 500 |
Minimum adjustable unit |
mm |
0.01 |
Speed | Press mounting | mm/s | 0-35 | 0-35 | 0-30 | 0-25 | 0-20 | 0-15 |
Fast forward/ return |
mm/s |
0-100 |
0-100 |
0-100 |
0-50 |
0-50 |
0-30 |
Minimum adjustable unit |
mm/s |
0.01 |
Dwell time | Maximum vaule | S | 3000 |
Minimum adjustable unit |
S |
0.1 |
Repeatability | mm | ±0.01 |
Power | kw | 7.5 | 7.5 | 7.5 | 7.5 | 11 | 11 |
Voltage | Tri-phase | V | 380/220 |
★Only for reference.The stroke is optional,specific parameters are
subject to the agreement.
FAQ
Q:How much is your minimum order quantity?
A:1 piece.
Q:What's the price of the product?
A:The price is based on the size,specification and accessories.You
can provide us the detailed information and specific requires then
we will make the model selection for you and give you the formal
offer.
Q:Which countries and regions do your products export to?
A:France,Germany,Italy,Brazil,Mexico,Japan,Iran,India and
etc.Mainly used for motor,automobile components,bearing pressing
mounting etc.By the way,many customers replace pneumatic and
hydraulic pressing machines with our servo pressing machines.
Q:Can we use our own software and only buy the hardware from you?
A:Yes,of course.We will communicate with our skilled technicians to
ensure the software and pressing machine do the cooperative work
successfully.
Company Profile
Suzhou Tongjin Precision Industry Joint-stock Co.,Ltd, founded in
2002 und located in national high-tech zone-Suzhou New District,
hat been on 18th。May 2016 listig in Three board. It is a science
and technology advanced enterpris with many honors like “Hi-tech
enterprise of Jiangsu Province”, “Private science& technology
enterprise”,“technology innovation advanced enterprise”, “Jiangsu
Assembly Intelligent Robot Engineering Technology Research Center”,
“Jiangsu Province Postgraduate Workstation”, “Suzhou New District
Postgraduate Workstation”, “Jiangsu Intelligent Servo Pressure
Machine Engineering Center”, “Suzhou Enterprise Technology Center”
.
Many years we regard “to achieve the green unmanned factory” as
vision, “Leading to the world, Splendid China” as mission, with
“Innovation, Forward-looking, Honesty, Harmony” as enterprise core
values. Company's main business is the design, production and sales
of servo electric cylinder, intelligent servo pressure machine,
linear motion module and the related automation core components,
and according to the needs of customer to do the system integration
and creating industry 4.0 unmanned precise assembly line. Our main
products are widely used in the fields of automobile spare parts
manufacturing, textile machinery industry, military equipment
industry and the other fields as well as the implementation of
intelligent improvement of the manufacturing-oriented enterprises.
To provide one-stop automated system solutions and to achieve
automation, unmanned, green industry production line.
With many senior R&D, product, sales and service engineers,
Suzhou Tongjin is a professional R&D, design, production, sales
and service modern innovative high-tech enterprise. Our company has
passed the quality management system certification ISO9001:2008,
environmental management system certification ISO14001:2004;
Company has applied for more than 70 patents, including 8 invention
patents; 6 software copyright, 1 software products; 6 Jiangsu
province high-tech products; 3 effective trademark registration.