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1. Description of glass cutting machine
Glass cutter machine working principle is to convey the cut glass by conveying belt to worktable, automatically input the position of glass through photoelectric scanning system, and then the cutting head with diamond wheel on the cutter holder moves along X and Y directions respectively by program control,cutc the sheet. Advanced AC servo motor is used in the drive part,CNC motion controller is used in the control part of the machine.
2. Equipment Composition:
Automatic Cutting table: It consists of chassis mechanism, beam mechanism, worktable mechanism, cutting knife mechanism, conveying mechanism, photoelectric scanning positioning mechanism and electrical control system.
3. Main Feature
1,Through the analysis of professional structure software, the
equipment ensures the stability, dynamic balance, mechanical
strength to achieve the most perfect match, and ensures that the
structure of the table is not deformed.
2,The device has one key reset function. It can complete all the
preparations before starting automatically by clicking on the touch
screen, which greatly improves the work efficiency.
3,Advanced Japanese Ankawa servo motor is used in the driving part,
which makes the equipment reliable, error small and efficient.
4,The chassis material is welded and formed by the national
standard manganese-containing section bridge steel (Q345A) after
aging treatment. The comprehensive mechanical properties,
plasticity and welding properties of this kind of steel are good.
The frame is processed as a whole, and the stability and accuracy
of the equipment are greatly improved by tempering aging treatment
to ensure the stability of the product. After special rust removal
process, the surface rust spots and oxide layer are removed. The
top coat is sprayed with high-grade epoxy primer and the top coat
is sprayed with high-grade automobile paint.
5,Reasonable arrangement of integral cables and gas pipes and
complete sealing
6,High-speed silent linear guide is adopted for guide rail, which
has high cutting accuracy and low noise.
7,Japanese SMC proportional solenoid valve is used for cutting
rice. The pressure is automatically adjusted according to the glass
thickness. The cutter head rotates 360 degrees, and the upper and
lower buffering cutter cuts (any straight line and all kinds of
special shaped glass can be cut accurately).
8,The knife head is equipped with knife protection function. If the
knife head falls outside the glass or the glass gap, the program
stops automatically, effectively preventing damage to parts and
glass.
9,Double motor high speed drive (large inertia Yaskawa servo)
ensures cutting speed and fluency
10,Conveyor device, synchronous automatic transmission device,
convenient for glass upper and lower transmission, frequency
conversion speed regulation, stable and easy to optimize the
transmission speed
11,Compensation function, tool eccentricity compensation, clearance
compensation, pitch compensation
12,Positioning device, photoelectric scanning positioning system
4.Configure
5.Technical parameter
Max size | 2600X2000mm |
Thickness | 3~19mm |
Cutting accuracy | ±0.15 |
Cutting accuracy of special-shaped glass | ±0.20 |
Cutting speed | 0-200m/min |
Conveying speed | 0-25m/min |
Machine size | 9600X2800X900±20mm |
Working table height | 900mm±20mm |
Weight | 2600kg |
Total power of equipment | 5-8kw |
6.Software part
1) The man-machine interface is simple and generous, the parameter adjustment is simple, the parameters that need to be modified by operators are less, simple and intuitive, and the requirements for operators are low.
2) Fast running speed, smooth running, high control accuracy, modular controller structure;
3) Pipeline cutting mode, photoelectric positioning cutting mode and direct cutting mode are set freely through options. The automatic cutting mode and air operation mode can be switched at any time during the processing.
4) Graphic library nesting programming, select special-shaped from the library, set relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
5) Real-time tracking and displaying of processing path, timely recording of motion coordinates, axis state, I/0 state, automatic recording of fault diagnosis and alarm;
6) Receive a variety of processing documents Super Package Software, AUTOCAD DXF file, the system has its own graphics editing software (exactly the same as Paul's editing method);
7) Graphic library nesting programming, selecting abnormal shape from the library, setting relevant parameters, processing quantity, automatic nesting, generating processing trajectory;
8) Complete storage of glass pressure stock, once the cutting
pressure of each specification thickness is input and saved, it can
be directly invoked;
9) The sorting function of DXF class files, including the nearest
point, entry point, or by graphics color clockwise,
counterclockwise sorting and other options. Free the switch between
single-phase cutting and bidirectional cutting is realized.
10) Photoelectric positioning function, according to the actual position and deflection angle, automatically adjust cutting;
11) All kinds of protection: including soft and hard limit, cutter pressure limit, external emergency stop control and so on.
12) Compensation function: tool eccentricity compensation, clearance compensation, pitch compensation;
Opti