Custom Twin Screw Extruder Screw Elements with Wear and Corrosion Resistant Alloys

Brand Name:zhitian
Certification:iso9001
Model Number:90
Minimum Order Quantity:1 Piece
Delivery Time:10-60 Days
Payment Terms:T/T,L/C
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Location: Nanjing Jiangsu China
Address: Tianyuan community,Chunhua street,Jiangning district,Nanjing,China.
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Product Details

Product Overview – Twin Screw Extruder Screw Elements

ZHITIAN’s Twin Screw Extruder Screw Elements are precision-engineered components designed to deliver efficient material conveying, mixing, and kneading in co-rotating twin screw extruders.
Every element is CNC-machined to micrometer-level tolerances, ensuring smooth engagement and consistent torque transfer during high-speed operation.
These components are ideal for compounders requiring long service life and accurate process control across a wide range of polymer and chemical applications.

Material Selection for Twin Screw Extruder Screw Elements

ZHITIAN offers a comprehensive portfolio of wear-resistant and corrosion-resistant materials for screw element manufacturing:

  • 38CrMoAla (Nitrided Steel) – Cost-effective option for general plastic compounding.
  • W6Mo5Cr4V2 (High-Speed Tool Steel) – Excellent wear resistance for abrasive materials.
  • Cr12MoV / SKD11 / DC53 – Enhanced surface hardness for filled polymer processing.
  • PM-HIP Materials (SAM26, SAM39, CPM10V, CPM9V) – Exceptional resistance to both wear and corrosion.
  • 440C Stainless Steel / Hastelloy-C Alloy – Suitable for chemical, food-grade, and reactive materials.

Performance Advantages of ZHITIAN Twin Screw Extruder Screw Elements

  1. High Precision Machining – Controlled within ±0.02 mm for perfect interlocking assembly.
  2. Extended Wear Life – PM-HIP materials ensure superior abrasion resistance.
  3. Excellent Corrosion Stability – Designed for reactive and high-temperature polymers.
  4. Customizable Geometry – Screw profile, pitch, and kneading angle can be fully tailored.
  5. Global Compatibility – Fits extruders from Coperion, Leistritz, JSW, TSK, Feddem, and more.
  6. Strict Quality Control – 100% inspected for hardness, concentricity, and metallurgical integrity.

Applications of Twin Screw Extruder Screw Elements

  • Engineering plastics (PA, PC, PBT, ABS)
  • Color masterbatch and filler compounds
  • Biodegradable and recycled materials
  • Food and feed extrusion
  • Chemical and additive compounding

Technical Specifications Table

AttributeSpecification
Material Options38CrMoAla, W6Mo5Cr4V2, SAM26, CPM10V, 440C
Hardness58–66 HRC (depending on steel grade)
Surface TreatmentNitriding / Mirror Polishing / Coating
Machining Precision±0.02 mm
Processing MethodCNC + Heat Treatment + Fine Grinding
Compatible ExtrudersCoperion / Leistritz / JSW / TSK / Fessia Macross
Application IndustriesPlastic / Chemical / Food / Bio-based Materials
BrandZHITIAN

Why Choose ZHITIAN Twin Screw Extruder Screw Elements

With over two decades of manufacturing experience, ZHITIAN specializes in high-precision twin screw extruder parts.
We integrate powder metallurgy technology, advanced CNC machining, and in-house heat treatment to ensure stable quality and long-lasting performance.
Our screw elements are widely exported to Europe, North America, and Southeast Asia, recognized for precision fit and consistent extrusion performance.

FAQ – Twin Screw Extruder Screw Elements

Q1: Are these screw elements compatible with my existing extruder?
A1: Yes. We produce according to OEM dimensions or customized drawings.

Q2: Which material should I choose for glass-filled or abrasive polymers?
A2: W6Mo5Cr4V2 or PM-HIP grades (SAM26, CPM10V) are recommended.

Q3: Can I order sample screw elements for testing?
A3: Yes. Sample production is available for compatibility verification before batch orders.

China Custom Twin Screw Extruder Screw Elements with Wear and Corrosion Resistant Alloys supplier

Custom Twin Screw Extruder Screw Elements with Wear and Corrosion Resistant Alloys

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