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Factory Direct Supply Copper Wire Screening Shielding Machine Conductor Stranding Machine
Application:
This machine is mainly used to produce steel wire armor on the surface of large section wire rod; The coating material can be galvanized steel wire (round or flat steel wire)
MATERIAL : GI Round Wire / GI Strip/ Steel Round Wire/ Insulated Cores.
Feature:
The whole machine is driven by separate motors. Each section of the
winch and traction are driven by separate motors and driven by
special gear boxes
Compared with the traditional frame winch driven by the ground
shaft, the structure of the winch is simplified and the equipment
maintenance is more convenient.
Siemens s7-1200 series PLC is used for the control of the whole
machine, and the production process parameters are set through the
touch screen. Each section of winch and traction are driven by an
AC variable-frequency motor, and the motor driver is a frequency
converter device. In order to ensure the transmission accuracy, the
transmission motor adopts grating encoder feedback, and the whole
machine adopts bus communication to ensure the accuracy of signal
transmission. In actual production, the user sets the process
parameters such as the pitch of each section of the stranding body
and the speed of the production line on the touch screen according
to the required cable specifications. When starting up, the speed
of each transmission part is automatically calculated by PLC, which
ensures the synchronization of the whole machine and the accuracy
of the pitch of the stranding wire, and realizes the stepless speed
regulation of the whole machine. The electric control system has
advanced technology, convenient operation and reliable operation.
Using digital quantity to detect the broken wire can accurately
judge the broken wire signal of any disc in each section of the
winch, and display which section and which disc is broken in the
touch screen of the main console, which significantly improves the
accuracy and accuracy of the broken wire detection and ensures the
detection accuracy. Through the display in the touch screen, the
operator can quickly solve the problem and start the next boot.
The reel tension of each section of the winch adopts a pneumatic
proportional valve controller, which automatically calculates and
tracks the reel diameter to adjust the reel tension, so as to
ensure the stability of the reel tension. When starting up, the
tension proportional coefficient can also be manually adjusted in
the touch screen.
For the hanging operation of each section of the winch, an AC motor
is used to drive the winch to rotate through the high speed ratio
reducer for slow positioning. The AC motor is driven by Danvers
frequency converter, and the frequency converter is controlled by
bus.
The machine adopts imported Siemens s7-1200 programmable controller and PROFINET field bus to command and coordinate the electrical working state of all parts of the machine, and uses frequency converter to control the starting and operation of AC motor. Siemens color touch screen is used to set and display various process parameters, and the electric control system has advanced technology, convenient operation and reliable operation.
Max OD of center core | Φ40mm |
Wire diameter | Φ1.0-5.0mm Steel, Φ1.8-5.0mm Al, |
Rotation speed | 50r/min |
Line speed | 30m/min |
Armoring pitch | 100-600mm(buyer provide) |
Pay-off bobbin size in cage | PN400 |
Center Pay-off bobbin size | PN1600-PN3150(customer self-prepare) |
Take-up bobbin size | PN1600-PN3150(customer self-prepare) |
Capstan wheel dia. | Φ2000mm |
Cage rotation motor power | 55KW (AC motor) |
Capstan motor power | 30KW (AC motor) |
Machine center high | 1000mm |
Total power | 120kw |
Main components:
PN3150 pay-off | 1 set |
# type through wire frame | 1 set |
30-400 main cage | 1 set |
Assembling die holder | 1 set |
Post Straightener | 1 set |
Meter counter | 1 set |
Φ2000mm capstan | 1 set |
PN3150 Take-up | 1 set |
Electrical control system | 1 set |
Safety fence | 1 set |
Bearing brand | (Ha,Wa,Luo.) |
Low voltage appliance brand | (Schneider) |
Brand of pneumatic component | (AIRTAC) |
Brand of main drive motor | (Siemens) |
Frequency conversion controller | (Daffos) |
Touch screen | (SIEMENS) |
PLC | (SIEMENS S7-1200) |
Electrical control system
4.11.1 The power supply is three-phase five wire system: 415V (±
10%) 50Hz
4.11.2 The machine adopts sub motor drive (the motor adopts
variable-frequency motor), each AC variable-frequency motor adopts
frequency converter to control speed regulation, the whole machine
control is managed by Siemens programmable controller, Siemens
touch screen controls operation, and the host starts after the
alarm bell rings.
4.11.3 This machine is equipped with the following protections
4.11.4 Frequency converter fault alarm.
4.11.5 Overload protection and power supply protection of winding
and arranging lines.
4.11.6 Air pressure undervoltage protection.
4.11.7 Break wire protection.