Product Details
Rigid Stranding Machine For 127 Wires, 1+6+12+18+24+30,
Copper/Aluminium/Steel Wire
1. Application:
Rigid stranding machines are BEYDE main core business. More than
200 lines sold all over the world these last 40 years is showing
the technical and market leadership ofBEYDE on this type of
machinery. This long experience in this market field, enables
POURTIER to propose customized and completely tailored Rigid
Stranding lines according to customer’s request from 500 mm to 800
mm cages.
- Indeed, stranding lines are designed for single copper or single
aluminium wires, making compacting or non-compacting, round or
sector and straight or pre-spiral conductor.
- Stranding up to 127 wires (copper, copper alloy, aluminium,
aluminium alloy).
- Round compacted Extra High Voltage and High Voltage Cables (HVDC,
HVAC).
- Prespiralled sector cores for Milliken.
- Overhead conductors (AAC, ACSR, AAAC, ACCC, ACSS…).
- Steel wire armouring.
- Copper wire screening.
- Flexible Class 5.
- Control Cable.
2. Technical parameter:
NO OF WIRE | 91 Wire |
|
NO OF CAGE | 1 (Centre Wire)+ 6 + 12 + 18 + 24 + 30 |
|
TYPE OF CAGE | RIGID |
|
TYPE OF WIRE | Copper, Aluminium and Steel wire |
|
DIAMETER WIRE | COPPER | ALUMINIUM |
1.68 mm - 5.00 mm | 1.75 mm - 5.00 mm |
DIAMETER CONDUCTOR | STRANDING | ARMOURING |
4.5mm - 50.0 mm | - |
CAGE DIRECTION | Can run S and Z direction |
|
COUNTER | Mechanical & Electrical |
|
WIRE TENSION CONTROL | Electrical control system |
|
TYPE OF LOADING / UNLOADING | bottom or side |
|
BOBBIN DIAMETER | 630 mm |
|
SIZE OF PAY-OFF (Portal) | 3200 mm (max drum flange) |
|
PAY-OFF MAX LOAD | 15000 kg |
|
SIZE OF TAKE-UP (Portal) | 3200 mm (max drum flange) |
|
TAKE-UP MAX LOAD | 15000 kg |
|
DRUM DIAMETER | 1600 - 3200 mm |
|
DRUM WIDTH | 1180 - 2000 mm |
|
SIZE OF CAPSTAN | Φ 2000 mm |
|
PULLING FORCE CAPSTAN | 15000 kg |
|
CAPSTAN SURFACE WITH CHROME COATED | CHROME COATED |
|
COMPACTING DEVICE (for Milliken / sector shape conductor) | Can make rotating pre-twister ( S & Z) |
|
DRUM PINTLE DIAMETER | 80 - 125mm |
|
TAPPING HEAD | NON METAL & METAL TAPE |
|
CAGE DRIVING SYSTEM | Individual/separate motor drive for cage |
|
CONTROL SYSTEM | PLC SIEMENS S7 (Touch screen) |
|
INVERTER | Danfoss |
|
MAIN MOTOR | Servo motor |
|
TOUCH SCREEN | Siemens brand |
|
BEARING | SKF |
|
3. Main instruction:
- A rigid stranding machine for 91 wire refers to a piece of
equipment used for the stranding or twisting of individual wires
into a rigid stranded conductor with a total of 127 wires. This
type of machine is commonly used in the cable and wire
manufacturing industry.
- Here's a general overview of how a rigid stranding machine for 91
wire may function:
- Wire Payoff: The individual wires, typically copper or aluminum,
are unwound from spools or reels and fed into the stranding
machine. The number of wire payoffs in the machine will correspond
to the desired total number of wires in the stranded conductor (in
this case, 91wires).
- Bunching or Twisting: The individual wires are gathered together in
a predetermined arrangement, and a twisting mechanism is used to
rotate the wires around a central axis. This twisting action
creates a rigid stranded conductor.
- Stranding Die: The stranded conductor passes through a stranding
die, which helps maintain the desired shape and compactness of the
stranded bundle.
- Tension Control: Throughout the stranding process, tension control
devices ensure consistent tension on the wires, preventing
excessive stretching or deformation.
- Take-up Unit: The completed stranded conductor is wound onto a
spool or reel using a take-up unit. The unit controls the tension
and speed to facilitate proper winding.
- Control System: A control system monitors and adjusts various
parameters such as speed, tension, and wire arrangement to ensure
quality control and adherence to the desired specifications.
4. Features & Advantages
- Smooth wire path with reduced deviation angle.
- Very constant tension control.
- Specific “trapezoïdal head” for perfect angular positioning of each
“trapezoïdal wire at the stranding die.
- Know-how transfer.
- Heavy Duty design.
- Flexibility.
- Large range of option.
- High grade dies and rollers compacting heads.
- Cross section :
- up to 3500 mm² (copper)
- up to 4000 mm² (Aluminium
5. Equipped with contant tension control system and intelligent
brake system:
By Tracking(Supersonic) the length of wire wrapped on bobbin, the
length of wire remaining on bobbin will be detected and transmitted
to PLC. The PLC will control the in-taking air by proportional
valve and make the tension of wie constant following the length of
wire remaining. Two groups controlling the tension of brake dics
for paying-off to ensure the pressure on dics equal. Pneumatic
brake system is controlled by intelligent brake system. When
energency stop of machine, the speed signal of each cage will be
trasmitted to PLC by sendsor. PLC will make calculation
automatically and provide different brake force to each cage by
proportional valve accordingly. Then the different cage will stop
synchronized.
6. Electrical Control System:
The synchronal control system for separate motorized strander is
different with other similar strander system by other makers. It's
easy to operator by setting-up of all parameters on touch screen.
All process parameters can be recollected. Unique pro and date
collection system ensure machine running stable and realiable. The
precision of lay length is less than 3% when emergency stop and
less than 1% when normal stop of line (Profibus communication
control).
Company Profile
Beyde Trading Co.,Ltd.(Know as Beyde) is the representative office
for cable stranding machine factory(Built in 1995)in Hebei, China.
BEYDE was set up to meet international business for those
factories. One hour and a half hours from Tianjin Port, China,
BEYDE keeps superior quality and competitive offers for global
valued customers.
BEYDE Trading Co.,Ltd. is a manufacturer engaged in producing cable machines many years. The main products in our company including wire drawing equipments, cable stranding machine, strandingmachinery, plastics extruder and cable Reel drum. We always insists on using the best material to make the machine, so our machines are durable than general machine. We have a lot of customers who use our machine over than 20 years and still using now. Besides, We are makers by
ourselves, not machine traders. Therefore, We sell to customers at a low price. We can
design any types machine according to the demand of customers. We offer professional
technique and services to our customers. Service overseas is
provided by our company. We look forward to become your most
valuable partner in the future. Let us create a wonderful future!
In 2019, due to the continuous increase of orders, the original
production workshop could no longer meet the production
requirements. Therefore, the management of the company decided to
repurchase a new piece of land of 10,000 square meters, and built
the second processing plant in half a year. branch, and recruited 50 skilled workers, led by professional team
personnel, and achieved good benefits, greatly relieving the
pressure of production.
Beyde company is used for international advanced cable and wire
processing equipment. In China, we are the only real manufacturers
with independent processing and design capabilities.
The company produces 200-300 cable machines per year, especially
pipe stranding machines, accounting for 60% of the Chinese market.