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Automatic Stranding Line Equipped With Contant Tension Control System And Intelligent Brake System
1. The rigid strander is the machine par excellence for manufacturing power conductors. It is the strander that combines quality, productivity and flexibility compared to other stranding methods. We have developed a wide range of ancillary equipment such as semi-automatic loading systems, compacting heads, pre-formers, post-forming heads, capstans, take-ups that enables us to offer a complete catalogue of solutions for:
Stranding of soft Cu and AAC bare round conductors, either
straight, pre-spiralled sectoral or Milliken segments.
Stranding of aerial bare conductors in various constructions: AACC,
ACSR and other similar designs, with round or trapezoidal wires.
Multi-wire screening of medium and high voltage conductors
Armouring with Galvanized Soft Steel Wires.
MACHINE PERFORMANCE
Max. Linear Speed: 71 m/min
2. A driven pintle system, independently motorized by AC motors,
which allows the operator to unload/load one bobbin at a time. The
transmission is mechanically irreversible by a high ratio worm
reducer to secure safe locking.
An automatic diameter control feature lets the machine speed up
when the rotating mass decreases which in turn increases the
average speed of the rigid stranding line
UPS and Dynamic Regenerative Drive System to bring the entire
machine to a controlled stop during a power failure without product
damage.
Safety PLC with Remote I/O for ease of maintenance and
troubleshooting.
3,.Gear transmission to minimized noise
Auxiliary motor speed reducer for optimized cage loading /
unloading
Rugged monolithic rotor construction provides mechanical
reliability and excellent performance under the most extreme
conditions
Semi - Automatic Loader. Semi-automatic unloading / loading device
(one per cage) without the intervention of the operator
The Compacting Heads are specially designed for tight tolerances
required for the manufacture of bare sector elements for Milliken
conductors
Wire tension settable from HMI
Wire tension kept constant from full to empty reels
Wire break detector for each reel
Strands can be produced in a single or multi-pass by connecting the
cages in tandem mode
4.The machine can be equipped with a special forming plate for
trapezoidal wires for the production of ACSR/TW overhead
conductors.
Pre-formers for Al alloy production and steel armouring.
Post-formers for aerial strands.
Binding and longitudinal taping heads for water blocking tape
applications.
The line can be equipped with various kind sof loading devices,
depending on the available space: side trolleys or hydraulic
platforms.
For screening applications there are available a full range of
eccentric, concentric and tangential taping heads for plastic,
copper, aluminum, and steel tapes
Machine Type | JLK- 500 | JLK - 630 | |
Single wire dia. | 1.5-5.09(copper) 1.8-5.0(AL) | 1.5-5.0(copper) 1.8-5.0(AL) | |
Max O.D | 45 | 45 | |
Stranded pitch | 6 | 40-683 | 64-946 |
12 | 40-683 | 64-946 | |
18 | 46-780 | 46-780 | |
24 | 52-888 | 83-1226 | |
Speed | 6 | 86-150 | 69-162 |
12 | 86-140 | 69-162 | |
18 | 75-135 | 61-143 | |
24 | 66-1455 | 53-125 | |
Speed | 59 | 59 | |
Bobbin | PND500 | PND630 | |
Pay off bobbin | PN1600-PN2500 | PN1600-PN2500 | |
Take up bobbin | PN2500 | PN2500-PN3150 | |
Main motor | 75KW | 132KW |
Beyde Trading Co., Ltd. was established in 1983. Our company is
located in the Economic Development Zone of Hejian City, Hebei
Province, has been the largest professional manufacturer for wire
stranding machine and laying-up machine in North China.
Since 2006, relying on the care and support of our customers,
Baohong Machinery has been devoted to the research and development
of wire stranding machine and laying-up machine and has made great
improvement. Now we have become the only one factory who can
develop the production of the JLK rigid stranding machine series to
be an assembly line processing in China, and we also have
independently developed the JGB Bow skip stranding lines, the CGB
Bow skip type cabling lines and the CLY High speed Cradle type
Laying-up lines.
Now, Beyde Trading Co., Ltd. ., covers an area of 10000 square
meters, production workshop 8000 square meters. Our company has 60
employees, including 10 R & D staffs. Annual output value is
over 10 million dollars at present,and has developed into one of
the most important Stranding Machine Manufacturer in China.