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Description:
EMI shielding ultrasonic spraying technology is a revolutionary
technique for shielding within the critical frequency range of
1-500MHz. As is well known, the frequency range of 1-500MHz covers
common frequencies of many electronic devices, from daily
smartphones to complex industrial control systems. EMI shielding
ultrasonic spraying technology precisely deposits conductive
materials to form an ultra-thin but efficient shielding layer,
achieving seamless coverage and minimizing signal leakage, thereby
improving shielding efficiency. This enables electronic components
to operate stably and uninterrupted without electromagnetic
interference.
Parameters:
Product Type | Intelligent Ultrasonic Precision Coating Machine desktop Type |
Spray Nozzle Operating Frequency | 20-200KHz (Normally use 60100110120K) |
Nozzle Power | 1-15W |
Continuous Spraying Volume Max | 0.01-50ml/min |
Effective Spraying Width | 2-100mm |
Spray Uniformity | ≥95% |
Solution Conversion Rate | ≥95% |
Dry Film Thickness | 20nm-100μm |
Solution Viscosity | ≤30cps |
Temperature Range | 1-60℃ |
Atomized Particles (Median Value) | 10-45μm (distilled water), determined by the frequency of the nozzle |
Diversion Pressure Max | ≤0.15MPA |
Input Voltage | 220V±10%/50-60Hz |
Exercise Mode | XYZ three-axis, independently programmable |
Control Mode | FUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screen |
Control Content | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems |
Liquid Supply Method | Precision injection pump |
Ultrasonic Dispersion System (Optional) | 20ml or 50ml, 40K, biological grade sampler |
Rated Power of Ultrasonic Dispersion System | 100W |
Factors:
1. Material selection Conductivity: The conductivity of the chosen
coating without delay impacts the protecting effect, and it is
normally imperative to pick substances with excessive conductivity.
Particle size: The dimension and distribution of conductive
particles can have an effect on the uniformity and protective
impact of the coating.
2. Spray parameters Spray pressure: Excessive or inadequate spray
strain can have an effect on the thickness and uniformity of the
coating. Spray speed: The spray velocity need to be appropriate. If
it is too fast, it can also reason uneven coating, and if it is too
slow, it can also motive fabric waste.
3. Surface treatment Substrate cleanliness: The cleanliness of the
substrate floor earlier than spraying can have an effect on the
adhesion of the coating. Surface roughness: A tough floor may
additionally result in uneven coating and have an effect on
protective performance.
4. Environmental conditions Temperature and humidity: The
temperature and humidity of the spraying surroundings can have an
effect on the drying velocity and adhesion of the coating. Air
flow: Air float can have an effect on the atomization impact of the
coating all through spraying.
5. Coating thickness Coating thickness: Appropriate coating
thickness can ensure good shielding effect; Being too thin may not
effectively block electromagnetic interference, while being too
thick may lead to other problems.
6. Post processing technology Curing method: The curing method of
the coating (such as thermal curing, UV curing) has a significant
impact on the final performance. Coating testing: Corresponding
shielding effect tests should be conducted to ensure compliance
with design requirements.