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Production Line for Syringe Ultrasonic Spray Coating Technology for
Blood Collection Vessels BTC and Injection Tubes
Description:
The ultrasonic coating system is the main coating technology for
blood collection vessels (BTC) and injection tubes. The ultrasonic
coating system can isolate the atomized spray to the wall of the
required bottom coating area of the blood collection tube or
syringe barrel, instead of coating the entire tube.
An example of the application of ordinary ultrasonic coating for
blood collection is to spray a silica coating to accelerate
coagulation. Spray the silica slurry onto the pipe wall to form a
uniform film of silica particles. Ultrasonic spray is beneficial in
this particular application because ultrasonic vibration of the
nozzle will destroy any silica agglomerate, thus ensuring a uniform
coating on the pipe wall.
Parameters:
Product Type | Syringe Tube Ultrasonic Spray Coating FS800 |
Spray Nozzle Operating Frequency | 60KHz (Optional 40Khz) |
Nozzle Power | 1-15W |
Continuous Spraying Volume Max | 0.01-2ml/min |
Effective Spraying Width | 1-m |
Spray Uniformity | ≥95% |
Solution Conversion Rate | ≥95% |
Solution Viscosity | ≤15cps |
Temperature Range | -10-60℃ |
Diversion Pressure Max | ≤0.01MPA |
Input Voltage | 220V±10%/50-60Hz |
Control Mode | XYZ adopts imported servo motors for all three axes |
Control Content | PLC control, touch screen+buttons |
Liquid Supply Method | Precision injection pump |
Factors affecting the spraying effect of ultrasonic spraying machine:
1. Coating properties: The viscosity, surface tension, rheological
properties, etc. of the coating directly affect the dispersion and
spraying effect of the ultrasonic spraying machine. Different types
of coatings may require adjusting the parameters of the ultrasonic
spraying machine, such as amplitude, frequency, etc.
2. Spraying distance and angle: The spraying distance and angle of
the ultrasonic spraying machine can affect the uniformity and
spraying speed of the spraying. Too close or too far spraying
distance, or incorrect spraying angle, may lead to uneven coating
thickness or unsatisfactory spraying effect.
3. Air flow control: Ultrasonic spraying machines usually combine
air flow spraying to spray paint particles onto the target surface.
The pressure, speed, and control of the airflow have an impact on
the spraying effect. Appropriate airflow control can help achieve
uniform coating and precise spraying positions.
4. nozzle design: The nozzle design of an ultrasonic spraying
machine can also have an impact on the spraying effect. The shape,
size, and aperture size of the nozzle need to be matched with the
characteristics of the coating to achieve the best spraying effect.
5. Spray speed: The control of spray speed can affect the thickness
and uniformity of the coating. A spraying speed that is too fast or
too slow may result in uneven or overly thick coatings.
6. Surface preparation: Surface preparation before spraying is also
very important. The cleanliness, smoothness, and roughness of the
surface can all affect the adhesion and quality of the coating.
The combined influence of these factors will determine the final
spraying effect of the ultrasonic spraying machine. When using
ultrasonic spraying machines, these factors should be
comprehensively considered, and adjustments and optimizations
should be made according to specific situations to achieve ideal
spraying effects.
Production Line for Syringe Ultrasonic Spray Coating Technology for
Blood Collection Vessels BTC and Injection Tubes