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Efficient and Fast Sealing and Cutting of Dia 12mm Copper Pipes By
High-Frequency Ultrasonic Mechanical Energy
Description:
For the sealing and cutting of copper pipes, ultrasonic technology
can be applied in certain situations. Ultrasonic sealing is usually
suitable for thinner pipe walls or smaller copper pipes. Here are
some basic information about ultrasonic copper tube sealing and
cutting:
Principle: Ultrasonic copper tube sealing and cutting utilizes the
high-frequency mechanical energy generated by ultrasonic vibration,
which is transmitted to the surface of the copper tube through the
welding joint, generating frictional heat to achieve sealing and
cutting. Welding joints usually have sharp cutting edges. When
ultrasonic vibration is applied to copper pipes, the welding joint
generates compression and friction on the pipe wall, causing local
heating and softening, and then external force is applied to break
it.
Specifications:
Item No | QR-F2030A |
Power | 3000W |
Diameter of Tube | Φ2-12mm |
Air Pressure | 0.05-0.9MPa |
Frequency | 20KHZ |
Voltage | 220V |
Weight of horn | 26KG |
Dimension of Horn | 460*220*1000mm |
Generator Size | 540*380*150mm |
Advantages:
1. Efficient and fast: Ultrasonic sealing is usually fast and can
be completed in just a few seconds.
2. No need to add materials: Welding flux, glue, or other filling
materials are usually not required during the ultrasonic sealing
process.
3. No obvious deformation: Due to the short sealing time and local
heating in the welding area, it usually does not cause significant
deformation.
4. Accurate control can be achieved: Ultrasonic sealing can achieve
precise cutting shapes and sizes.
Application field: Ultrasonic copper tube sealing and cutting is
commonly used in the manufacturing of electronic equipment,
electrical appliances, and pipeline systems. It can be used to cut
copper pipes to make components such as pipeline connections, wire
connections, heat exchangers, condensers, etc.
It should be noted that the applicability of ultrasonic sealing
depends on the specific size, wall thickness, and material
characteristics of the copper pipe. For thicker copper pipes or
large-diameter pipes, ultrasonic sealing may not be the best
choice, as the energy of ultrasonic waves may not be able to
effectively penetrate and heat the entire pipe wall.
In practical applications, it is important to ensure the selection
of appropriate welding joint shapes, optimization of ultrasonic
parameters, and appropriate process control to achieve high-quality
sealing and cutting results.
Efficient and Fast Sealing and Cutting of Dia 12mm Copper Pipes By High-Frequency Ultrasonic Mechanical Energy