High Performance Double Heads Filling Machine Customized 20-1000l BID Bag In Drum Aseptic Filler Ton Box Filler For Dairy Beverage Factory

High Cost Performance Double Heads Filling Machine Customized 20-1000l BID(Bag In Drum) Aseptic Filler Ton Box Filler For Dairy&Beverage Factory

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aseptic filler machine Overview

This cost-effective twin-head filler uses BID (bag-in-barrel) aseptic technology and is designed for dairy and beverage plants looking for efficient, high-quality and cost-effective packaging solutions for bulk products. This fully customizable machine can fill containers ranging from 20L to 1000L such as totes or BID bags with liquids such as dairy products, juices, drinks and other liquid or semi-liquid foods. The double-head design can fill two containers at the same time, significantly increasing production capacity and improving operating efficiency.

Focusing on cost-effectiveness without compromising quality, the machine is made of SUS304/316 stainless steel, meets strict hygiene standards, and integrates PLC control to achieve precise, reliable and fully automated operation. Whether you are filling milk, yogurt, juice or other beverages, this machine provides the ideal solution for high-volume aseptic filling in the dairy and beverage industry.

aseptic filler Main features:
Double-head filling system: The double-head design can fill two containers at the same time, effectively increasing production speed and reducing bottlenecks. It is very suitable for mass production in dairy and beverage factories.
Customizable filling capacity: This filling machine can handle various filling sizes from 20L to 1000L, providing flexible packaging solutions for various product volumes and production scales.
Food-grade SUS304/316 stainless steel: This machine is made of high-quality food-grade SUS304/316 stainless steel, which is durable, corrosion-resistant, easy to clean, and meets the hygienic requirements of the food industry.
Energy Saving: This filling machine is designed to optimize energy usage, ensuring low operating costs while maintaining high throughput and operational efficiency.
High-speed operation: With a filling capacity of up to 1000 liters per hour, this machine is ideal for large dairy and beverage plants looking to increase productivity and meet strict production cycles.

aseptic filler picture

aseptic filler application:
Dairy products: Suitable for aseptic filling of dairy liquids such as milk, yogurt, cream and flavored milk drinks into BID bags or tote bags.
Juice and Beverages: Ideal for filling fruit juices, vegetable juices, flavored waters, sports drinks and other beverage products.
Sauces and Liquid Foods: This machine can also handle liquid sauces, dressings and liquid foods, making it versatile in different food processing industries.
Concentrates: Ideal for filling concentrated juices, concentrated dairy products, and other high-viscosity liquid products.

aseptic filler feature:
1.Double-head filling system improves efficiency:
The dual-head configuration fills two containers simultaneously, doubling the output per cycle and significantly increasing production speed.
Independent or synchronized operation: Heads can be configured to operate independently to accommodate different filling speeds or operate synchronized for uniformity, optimizing production flexibility.
2. Aseptic filling, long shelf life:
BID aseptic filling technology ensures that products are packaged under aseptic conditions, eliminating the risk of contamination during the filling process.
Extended shelf life: This technology helps maintain the freshness and quality of products such as dairy and beverages, extending their shelf life and is ideal for bulk distribution.

3. Efficient PLC control system:
The machine features a PLC-based control system that enables complete automation of the filling process. Data logging and monitoring: The system records all critical data such as filling speed, product temperature and batch information, which can be used for quality control and process optimization.
4. Customizable filling capacity:
This machine can fill containers from 20L to 1000L, and is suitable for various packaging needs of dairy, beverage, and food factories.
Filling volume adjustment: PLC can quickly adjust the filling volume to meet different production requirements and product types.
5. The structure is sturdy and durable and pays attention to hygiene:
The machine is made of food-grade SUS304/316 stainless steel, which has long service life, corrosion resistance, easy cleaning, and complies with the strict hygiene standards of the food industry.

Seamless Welding: The machine’s smooth, seamless surfaces eliminate potential areas for bacterial growth and make it easy to clean, reducing downtime between production cycles.
6. High-Speed, Low Maintenance:
The dual-head filling system speeds up the filling process, enabling the machine to fill up to 1000L per hour depending on the product’s viscosity.
Low Maintenance Requirements: The machine is designed for ease of maintenance, with minimal downtime, ensuring continuous production with fewer disruptions.
7. Energy-Efficient Operation:
Optimized to reduce energy consumption without compromising on speed or performance, this machine is designed to help lower overall operating costs, making it a highly cost-effective solution for dairy and beverage manufacturers.

aseptic filler Technical Specifications:
Filling Capacity: Customizable for 20L to 1000L per ton box or BID bag.
Filling Speed: Up to 1000L per hour, depending on product viscosity and container size.
Material: SUS304/316 stainless steel for high durability, hygiene, and easy cleaning.
Control System: PLC control with HMI touchscreen for easy operation and monitoring.
Filling Method: Aseptic filling with BID (Bag in Drum) technology for extended shelf life and product safety.
Air Supply: Requires compressed air for operation (optional nitrogen flushing for added product preservation).
Power Supply: 380V / 50Hz (customizable depending on location and requirements).
Dimensions: Customizable based on specific customer needs and production space.
Weight: Approximately 1500-2500 kg, depending on configuration and size.

aseptic filler Main advantages:
High Productivity: The dual-head system allows for faster filling speeds, resulting in higher output with minimal downtime.
Aseptic safe filling: Aseptic technology ensures product safety and quality by preventing contamination during the filling process.
Long shelf life: Aseptic packaging helps extend the shelf life of dairy and beverage products without the need for preservatives.
Flexible and scalable: filling capacity ranges from 20L to 1000L, can handle small and large batches, and adapt to different production needs.
Energy Saving: The machine's design helps reduce energy consumption, lowering your overall operating costs.
User-friendly operation: The PLC control system ensures easy operation, while the data logging function helps optimize production and quality control.

Contact us for more information:
For more information about our cost-effective dual-head filling machine for aseptic filling of 20-1000L BID, or to discuss how this machine can improve production processes in the dairy or beverage industry, please contact us. Our experts will be happy to help you choose a solution that suits your needs.

In summary:
The cost-effective double-head filling machine using BID aseptic filling technology is an efficient filling machine

KUNSHAN YGT IMP.&EXP. CO.,LTD is a innovative, learning and technical international company.(together with Kunshan Yiyanghe Machinery Co.,ltd as manufacture). With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturer as well as outstanding packing and consumable material companies. Communication played an important role throughout the whole growth of YGT. Thanks to research and development institutions, equipment manufacturing factories and our clients, YGT won good reputation and confidence among our peers and kept upgrading and improving product performance.

YGT mainly focus on technical consulting and business service for fruit and vegetable processing equipment and packing consumable. The most optimum technology, high cost performance and superior after-sales service are specially designed for clients. Not only Africa, South-east Asia and South Africa, but also European and American clients also regard highly of YGT.

For the purpose of “creativity, learning, service”, YGT adhere to “team share , efficient cooperate, customer care ” concept, to make YGT known, familiarized and trusted by more and more people in the world.

with food processing machine and relative package two branch to provide convenient for clients demand.

-- Food Machinery Establishment and Development :

a manufacturer and supplier for fruit & vegetable processing equipment. OEM for clients custom made equipment since 2013.

We specialize in handling tropical fruits turnkey project.:

• Mango/papaya pulp production line
• Pineapple/guava juice production line
• Dilution System processing plant
• Dairy milk processing plant & machiner

Also we sell single equipment for plant assemble:

• Washing Machine & Blancher
• Crusher & Juice Extractor
• CIP&TankS(storage/blending)
• Pasteurizer/UHT sterilizer
• Aseptic filler

-- Pakcage Material Establishment and Development :

Factory was established in 2002 with the main products of aseptic bag for concentrated juice/paste, BIB and IBC bags. The company is now a leading package enterprise in China and accumulate lot long-term cooperation clients.

Main Product:
-High Standard and Alufoil Barrier aseptic bag,1-220L

-BIB bags,1-30L (aseptic,non-aseptic type)

-Kind of fitment

-Relative matched filling machine

Production:

Production in clean room (Class 100:000)

Quality Control and Innovation Environment

Certificates and Honors

ISO9000

FSSC22000

SGS

FDA Certificate