Double Heads Customized 20-1000L BID Bag In Drum Aseptic Filler For Juice/Jam/Pulp Ton Box Filling Machine With PLC SUS304/316

Double Heads Customized 20-1000L BID(Bag In Drum) Aseptic Filler For Juice/Jam/Pulp Ton Box Filling Machine With PLC SUS304/316​

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aseptic filler Overview
The double-head customized 20-1000L BID (barrel bag) aseptic filling machine is an efficient and innovative filling machine designed for bulk filling applications in the juice, jam and pulp industry. The system is equipped with advanced PLC control to automate the entire filling process, ensuring high precision, maximum productivity and reliable aseptic packaging. The machine is made of SUS304/316 stainless steel, ensuring durability, corrosion resistance, easy cleaning, and meeting the highest food safety and hygiene standards.

This double-head aseptic filling machine can accommodate different filling volumes from 20L to 1000L, providing flexible production options for manufacturers of liquid and semi-viscous products. Ideal for large-scale operations, the machine is designed to fill products directly into totes or BID bags for bulk distribution and long-shelf life storage.

aseptic filler Main features:
Dual-head design: The dual-head configuration allows for simultaneous filling, significantly increasing filling speed and efficiency, thereby increasing output.
Aseptic filling technology: Designed specifically for aseptic filling, ensuring that your juice, jam or pulp products are not contaminated during the filling process and maintain their freshness, flavor and nutritional value.
PLC control system: Programmable controller (PLC) ensures full automation, precise control, and real-time monitoring of the filling process. The HMI touch screen can be easily adjusted and monitored, which is user-friendly and efficient.
Flexible filling capabilities: The machine can custom-fill 20L to 1000L BID bags or totes, offering a variety of packaging options to accommodate a variety of production scales and container sizes.
SUS304/316 Stainless Steel Structure: The machine is made of food-grade SUS304/316 stainless steel, ensuring high corrosion resistance, durability, and compliance with the strict hygiene standards of the food and beverage industry.

aseptic filler picture

aseptic filler application:
Juice Filling: Ideal for aseptic filling of juices, vegetable juices and other beverages into totes or BID bags for bulk packaging and distribution.
Jams and Pulps: Ideal for packaging jams, pulps, purees and concentrates that require hygienic and aseptic packaging to ensure a long shelf life and maintain product quality.
Produce and Food: Suitable for other liquid or semi-liquid foods such as sauces, dressings and purees, ideal for retail and industrial use.

aseptic filler feature:
1. Double-head filling system:
The dual-head system allows two containers to be filled simultaneously, doubling production capacity and filling speed.
Independent or synchronized operation: Each head can be operated independently to achieve different filling speeds, or it can be operated synchronously to achieve even filling of both heads, thus optimizing production efficiency.

2. Aseptic filling technology:
The machine is designed with aseptic filling technology to prevent contamination during the filling process. This ensures the quality and safety of your product, making it ideal for perishable goods such as juices, jams and pulps.
3. Advanced PLC control system:
The PLC control system ensures automation and precise control of the entire filling process.
Data recording and monitoring: The PLC system continuously records important operating data for real-time tracking and quality control.
4. Customizable filling volume:
The machine is capable of filling 20L to 1000L BID bags or ton boxes, making it adaptable to various product volumes and packaging needs.
The filling volume can be adjusted according to the product type to ensure accurate and consistent filling.

5. High-speed and efficient operation:
The twin-head design enables high-speed filling with capacities up to 1000 liters per hour, depending on the viscosity of the product.
Minimal downtime: Quick changeovers between batches and simple maintenance procedures ensure production runs smoothly without extended downtime.
6. Accuracy and reliability:
The machine ensures precise filling, minimizing errors and maintaining product consistency in terms of weight and volume.

aseptic filler Technical specifications:
Filling capacity: 20L to 1000L ton box or BID bag can be customized.
Filling speed: up to 1000L/hour, depending on product viscosity and container size.
Material: SUS304/316 stainless steel, food grade safe and durable.
Control system: PLC combined with Simon touch screen, easy to operate and accurate in control.
Filling method: Aseptic filling using BID (bag-in-barrel) technology, which can achieve longer shelf life and aseptic packaging.
Power supply: 380V/50Hz (can be customized according to local requirements).
Weight: approx. 1500-2500 kg, depending on configuration and filling capacity.
Dimensions: Customizable based on capacity and layout.

aseptic filler Main advantages:
Improve production efficiency: The dual-head design significantly improves production efficiency, enabling faster filling and higher output.
Hygiene and safety: Aseptic filling and SUS304/316 stainless steel ensure that products are filled under aseptic conditions, reducing the risk of contamination and improving food safety.
Customizable: The machine can be adjusted to fill different sizes of BID bags or tote bags, providing flexibility to meet different production requirements.
Energy Saving: This machine is designed to minimize energy consumption while maintaining high productivity.
Accuracy: Accurate and consistent filling ensures each container is filled to the correct volume, reducing product loss and increasing profitability.
Long shelf life: Aseptic filling extends the shelf life of your product, making it ideal for bulk distribution and long-term storage.

Contact us for more information:
For more details about our dual-head custom 20-1000L BID aseptic filler for juice, jam and pulp tote case filling machines, or to discuss your specific filling requirements, please contact us. Our team is ready to help you find the perfect filling solution for your production needs.

In summary:
The dual-head custom 20-1000L BID aseptic filler is the ideal solution for large-volume, aseptic filling of juice, jam and pulp products in bulk containers. Featuring PLC control, SUS304/316 stainless steel construction and a double-head design, the machine offers unparalleled efficiency, precision and product safety, making it the perfect choice for mass production

KUNSHAN YGT IMP.&EXP. CO.,LTD is a innovative, learning and technical international company.(together with Kunshan Yiyanghe Machinery Co.,ltd as manufacture). With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturer as well as outstanding packing and consumable material companies. Communication played an important role throughout the whole growth of YGT. Thanks to research and development institutions, equipment manufacturing factories and our clients, YGT won good reputation and confidence among our peers and kept upgrading and improving product performance.

YGT mainly focus on technical consulting and business service for fruit and vegetable processing equipment and packing consumable. The most optimum technology, high cost performance and superior after-sales service are specially designed for clients. Not only Africa, South-east Asia and South Africa, but also European and American clients also regard highly of YGT.

For the purpose of “creativity, learning, service”, YGT adhere to “team share , efficient cooperate, customer care ” concept, to make YGT known, familiarized and trusted by more and more people in the world.

with food processing machine and relative package two branch to provide convenient for clients demand.

-- Food Machinery Establishment and Development :

a manufacturer and supplier for fruit & vegetable processing equipment. OEM for clients custom made equipment since 2013.

We specialize in handling tropical fruits turnkey project.:

• Mango/papaya pulp production line
• Pineapple/guava juice production line
• Dilution System processing plant
• Dairy milk processing plant & machiner

Also we sell single equipment for plant assemble:

• Washing Machine & Blancher
• Crusher & Juice Extractor
• CIP&TankS(storage/blending)
• Pasteurizer/UHT sterilizer
• Aseptic filler

-- Pakcage Material Establishment and Development :

Factory was established in 2002 with the main products of aseptic bag for concentrated juice/paste, BIB and IBC bags. The company is now a leading package enterprise in China and accumulate lot long-term cooperation clients.

Main Product:
-High Standard and Alufoil Barrier aseptic bag,1-220L

-BIB bags,1-30L (aseptic,non-aseptic type)

-Kind of fitment

-Relative matched filling machine

Production:

Production in clean room (Class 100:000)

Quality Control and Innovation Environment

Certificates and Honors

ISO9000

FSSC22000

SGS

FDA Certificate