Turnkey Project New 500-20000kg/H Apple/Pear Juice Machine Complete Apple Production Plant Apple Juice Processing Line Apple Pulp

Turnkey Project New 500-20000kg/H Apple/Pear Juice Machine Complete Apple Production Plant Apple Juice Processing Line Apple Pulp

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FRUIT PROCESSING PLANT (2).pdf

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apple processing line Product Overview:

Our turnkey apple/pear juice processing line is an advanced, fully automated system designed to process apples and pears into high quality juices, pulps and other fruit products. apple processing line covers all stages of the juice manufacturing process, including cleaning, sorting, crushing, juicing, pasteurization and packaging. With flexible production capacities from 500kg/hr to 20,000kg/hr, the line is ideal for both small and large commercial juice production operations.

apple processing line Main features:
Apple/pear juice integrated production line:

Our turnkey solutions include all the necessary equipment to convert fresh apples or pears into high-quality juice and pulp, as well as integrated systems for processing large quantities of fruit.
The apple processing line is designed for continuous, high-capacity production and is suitable for use in industrial juice manufacturing plants.

Versatile Capacity:

The apple processing line is available in a range of capacities, from 500kg/h for small and medium-sized enterprises (SMEs) to 20,000kg/h for large-scale production facilities, allowing you to scale your production as needed.
The modular design of the line allows for future expansion if required.
Integrated Packaging System:

The system includes an integrated packaging solution for filling juice into bottles, cans, pouches, or cartons.
Automated filling, capping, labeling, and packaging systems ensure efficient and hygienic packaging, making the process faster and reducing the need for manual labor.

Energy Efficiency & Cost Reduction:

The processing line is designed to be energy-efficient, incorporating advanced heat recovery systems to minimize power consumption and reduce operational costs.
The automated control system reduces human intervention, increases productivity, and helps lower overall labor costs.
Food Safety Compliance:

The equipment complies with international food safety regulations such as HACCP (Hazard Analysis Critical Control Points), GMP (Good Manufacturing Practices), and ISO certifications, ensuring safe and high-quality production.
Turnkey Project:

As a full turnkey provider, we handle every aspect of the project—from design and manufacturing to installation, commissioning, and after-sales support.
Our experienced engineers provide on-site installation, training, and troubleshooting, ensuring smooth operations from day one.

apple processing line technical parameters

apple processing line pictures

apple processing line benefit:
High Efficiency and High Yield: Designed to extract the maximum amount of juice from the fruit while minimizing waste.
Consistent product quality: Automated controls and advanced processing technology ensure consistent, high-standard product quality in every batch.
Customizable production capabilities: Choose from a range of capabilities from small to large-scale production.
Energy Saving: Optimized to reduce energy consumption and increase cost-effectiveness over time.
Flexible Processing Options: Can process apples and pears and easily adapt to other fruits in the future.

apple processing line Product application:
This versatile apple/pear juice processing line can be used to produce a variety of apple and pear products, including:

Fresh Apple/Pear Juice: Real juice for retail and wholesale.
Apple/Pear Pulp: The pulp can be used for further processing into jams, sauces or other fruit products.
Apple/Pear Concentrate: Ideal for producing juice concentrate or as an ingredient in other beverages.
Apple/Pear Puree: Used in puree products, baby food or as an ingredient in other food applications.

apple processing line application:
Juice Manufacturer: Large commercial juice producer looking to expand or optimize production.
Food and Beverage Company: Manufacturer of fresh, bottled or canned apple and pear juice, puree or pulp for the retail market.
Private Labeler: A business seeking to create its own brand of juice products.
Canning and Bottling Plants: For larger processing plants wishing to package apple/pear juice into different forms such as bottles, cans or bags.
Small and Medium Enterprises (SME): Suitable for SMEs that want to enter the juice industry or increase production capacity.

apple processing line Technical specifications:
Production Capabilities: Capacities range from 500kg/hr to 20,000kg/hr, with scalability to accommodate future expansion.
Power supply: 380V, 50Hz (or customized according to local voltage and frequency).
Material: Food grade stainless steel (SS304/SS316).
Control system: PLC based system with user-friendly HMI (Human Machine Interface) for easy operation.
Energy consumption: Adopts energy-saving design, equipped with heat recovery system and low-power components.
Water consumption: The production line uses water-saving technology, including efficient cleaning systems and minimal water consumption during production.

Why choose us?
Comprehensive Turnkey Solution: We provide complete solutions for the establishment and operation of your apple/pear juice production plant, covering every step from raw material processing to final packaging.
Expertise and Experience: With many years of experience in the juice industry, we understand the specific requirements of each customer and provide customized solutions that meet their unique needs.
After-sales support: We provide a full range of after-sales services, including training, maintenance and troubleshooting, to ensure your production line runs smoothly and efficiently.
Global coverage: Our equipment is installed in multiple countries and we have a strong network of distributors and service providers to support your business.

KUNSHAN YGT IMP.&EXP. CO.,LTD is a innovative, learning and technical international company.(together with Kunshan Yiyanghe Machinery Co.,ltd as manufacture). With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturer as well as outstanding packing and consumable material companies. Communication played an important role throughout the whole growth of YGT. Thanks to research and development institutions, equipment manufacturing factories and our clients, YGT won good reputation and confidence among our peers and kept upgrading and improving product performance.

YGT mainly focus on technical consulting and business service for fruit and vegetable processing equipment and packing consumable. The most optimum technology, high cost performance and superior after-sales service are specially designed for clients. Not only Africa, South-east Asia and South Africa, but also European and American clients also regard highly of YGT.

For the purpose of “creativity, learning, service”, YGT adhere to “team share , efficient cooperate, customer care ” concept, to make YGT known, familiarized and trusted by more and more people in the world.

with food processing machine and relative package two branch to provide convenient for clients demand.

-- Food Machinery Establishment and Development :

a manufacturer and supplier for fruit & vegetable processing equipment. OEM for clients custom made equipment since 2013.

We specialize in handling tropical fruits turnkey project.:

• Mango/papaya pulp production line
• Pineapple/guava juice production line
• Dilution System processing plant
• Dairy milk processing plant & machiner

Also we sell single equipment for plant assemble:

• Washing Machine & Blancher
• Crusher & Juice Extractor
• CIP&TankS(storage/blending)
• Pasteurizer/UHT sterilizer
• Aseptic filler

-- Pakcage Material Establishment and Development :

Factory was established in 2002 with the main products of aseptic bag for concentrated juice/paste, BIB and IBC bags. The company is now a leading package enterprise in China and accumulate lot long-term cooperation clients.

Main Product:
-High Standard and Alufoil Barrier aseptic bag,1-220L

-BIB bags,1-30L (aseptic,non-aseptic type)

-Kind of fitment

-Relative matched filling machine

Production:

Production in clean room (Class 100:000)

Quality Control and Innovation Environment

Certificates and Honors

ISO9000

FSSC22000

SGS

FDA Certificate