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Pasteurization equipment is essential for dairy processing plants to produce safe and high-quality products such as pasteurized milk, yogurt, coconut milk, etc. The equipment ensures the elimination of harmful microorganisms while retaining the nutritional value and taste of dairy products.
Pasteurization Equipment typical application
Typical application | for egg liquid | for cream | for fresh milk | for juice |
Flow | 500l/h | 1000l/h | 3000l/h | 8000l/h |
Power | 12 | 11 | 8.5 | 13 |
Temperature in | 4 | 35 | 4 | 55 |
Sterilizing temperature | 65 | 121 | 72 | 110 |
Holding time | 300 | 15 | 20 | 15 |
Temperature out | 10 | 4 | 4 | 88 |
Note | The flow and temperature could tailor-made as per project demand
from 500-20,000L/h |
Below is a detailed overview of pasteurization equipment customized for dairy processing:
Pasteurization Equipment Main features
1.Sturdy and hygienic construction:
Material: Made of high-quality stainless steel (SUS304/SUS316),
durable, corrosion-resistant, and compliant with hygienic
standards.
Hygienic design: Smooth surfaces, hygienic fittings and seamless
construction prevent contamination and are easy to clean.
2.Efficient heat exchange system:
Plate Heat Exchanger (PHE): Efficient, compact design that
maximizes heat transfer surface area, ideal for milk and yogurt.
Tubular heat exchanger: suitable for products with higher viscosity
such as yogurt and coconut milk, providing efficient heat transfer
and easy to clean.
3.Advanced control system:
PLC automation: Through real-time monitoring and data recording,
pasteurization temperature and holding time can be accurately
controlled.
User-friendly interface: touch screen control and display panel for
easy operation and monitoring.
4.energy efficiency:
Heat recovery: Recovering heat from pasteurized products to preheat
incoming raw materials, thereby reducing energy consumption.
Thermal Insulation: Insulated components minimize heat loss and
increase overall energy efficiency.
5.Hygiene and Maintenance:
CIP (Cleaning in Place) System: The automatic cleaning system
ensures thorough cleaning without disassembly, maintaining hygiene
standards.
Easy Maintenance: Easily access components for routine maintenance
and inspections.
Pasteurization Equipment Process overview
Pre-Heating:
Use the heat recovered from pasteurized products to preheat raw
milk, yogurt mix or coconut milk, optimizing energy efficiency.
Pasteurization:
The product is heated to pasteurization temperature (usually
72-75°C for milk, higher for yogurt and coconut milk) and held for
a specific time (15-30 seconds for milk) to kill pathogenic
bacteria and enzymes.
Fixed tube:
Ensure product is maintained at pasteurization temperatures for the
required time to achieve effective microbial reduction.
cool down:
Pasteurized products are rapidly cooled to safe storage temperatures (usually below 4°C) to prevent spoilage and maintain quality.
Pasteurization Equipment Application areas
Pasteurized milk: Standard milk processing to ensure safety and
extend shelf life.
Yogurt: Pasteurize the yogurt mix before fermentation to ensure a
controlled and safe fermentation process.
Coconut Milk: Gentle processing and precise temperature control
preserve the flavor and nutrients of coconut milk.
Pasteurization Equipment Customization options
Capacity: Configurable to meet specific production volumes from
small scale production to large industrial production lines.
Temperature and Pressure: Adjustable settings to suit different
dairy products and processing conditions.
Material: SUS304 and SUS316 stainless steel are selected according
to the acidity and chemical properties of the product.
Integration: compatible with existing processing lines and
auxiliary equipment, running seamlessly.
Pasteurization Equipment Maintenance and support
Routine Maintenance: Regular inspection and maintenance schedule to
ensure optimal performance and longevity.
Training: A comprehensive training program is provided for
operators and maintenance personnel to ensure proper use and
maintenance.
Technical Support: Get technical support and spare parts to
minimize downtime and ensure continuous operations.
Pasteurization Equipment Benefit
Product safety: Ensure microbial safety and extend the shelf life
of dairy products.
Quality Preservation: Maintaining the nutritional value and sensory
qualities of milk, yogurt and coconut milk.
Efficiency: Optimized heat exchange and energy recovery systems
reduce energy costs and increase processing efficiency.
Compliance: Meets strict regulatory standards for food safety and
quality.
Investing in high-quality pasteurization equipment for dairy processing plants ensures the production of safe, high-quality pasteurized milk, yogurt and coconut milk.