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Stainless Steel Ni Alloy Liner For PVC PP PE Extruder Production Line

Stainless Steel Ni Alloy Liner For PVC PP PE Extruder Production Line

Brand Name:BLM
Certification:ISO 9001
Model Number:standard or customized
Minimum Order Quantity:10pcs
Delivery Time:60 to 75 days
Payment Terms:T/T, Western Union, MoneyGram
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Address: B615, Future Fortune Building, No. 1 Wangxi Road, Zhangjiagang City, Jiangsu Province
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Product Details

Long Service Life Stainless Steel Ni Alloy Liner For PVC PP PE Extruder Production Line


1 . Factory introduction

We are a professional manufacturer of nickel base alloy, Hastelloy alloy, tungsten carbide alloy, cobalt base alloy and H.I.P liner sleeve.


We have provided super wear-resistant high corrosion resistance bushing for many domestic and foreign parallel twin-screw extruder customers and modification enterprises, and can be developed according to customer needs, combined with the actual conditions of high quality non-standard products, Oze product performance is excellent, stable quality, reasonable price, timely delivery, perfect after-sales.


Stainless steel and nickel alloy liners are commonly used in PVC, PP, and PE extruder production lines to improve the overall service life of the equipment. These liners provide superior resistance to corrosion, wear and tear, and high temperatures, ensuring that the extruder remains in good working condition for a longer period of time.


Stainless steel is a popular choice for extruder liners due to its excellent corrosion resistance and high strength. It is also easy to clean and maintain, making it ideal for use in a variety of industrial applications. Nickel alloys, on the other hand, are known for their exceptional heat resistance and high strength at elevated temperatures. They are commonly used in extruder liners to protect the equipment from high temperature processes.


To ensure the best performance and longevity of the extruder, it is important to choose the right type of stainless steel or nickel alloy liner based on the specific requirements of the application. Factors to consider include the type of material being extruded, the temperature and pressure of the extrusion process, and the overall operating conditions of the production line.



2 . The usage of the Twin Screw Extruder Bimetallic Sleeve

a. Improved Wear Resistance: The bimetallic design provides superior wear resistance compared to traditional liners, resulting in longer service life and reduced downtime.

b . Corrosion Resistance: The inner layer of the liner is made of a highly corrosion-resistant material, which protects the extruder barrel from damage caused by corrosive materials or processing conditions.

c . Enhanced Performance: The liner's unique design helps to improve process efficiency, reduce energy consumption, and increase throughput.

d . Cost-effective: The use of bimetallic sleeves can be a cost-effective alternative to replacing the entire extruder barrel, especially when dealing with high-wear applications.

e . Easy Installation: The sleeve can be easily installed and removed, allowing for quick maintenance and replacement.

Overall, the Twin Screw Extruder Bimetallic Sleeve Liner offers a durable, efficient, and cost-effective solution for extrusion processing.


3 . The Twin Screw Extruder Bimetallic Sleeve Liner offers several advantages, including:

a . Improved Wear Resistance: The bimetallic design provides superior wear resistance compared to traditional liners, resulting in longer service life and reduced downtime.

b . Corrosion Resistance: The inner layer of the liner is made of a highly corrosion-resistant material, which protects the extruder barrel from damage caused by corrosive materials or processing conditions.

c . Enhanced Performance: The liner's unique design helps to improve process efficiency, reduce energy consumption, and increase throughput.

d . Cost-effective: The use of bimetallic sleeves can be a cost-effective alternative to replacing the entire extruder barrel, especially when dealing with high-wear applications.

e . Easy Installation: The sleeve can be easily installed and removed, allowing for quick maintenance and replacement.


4 . Applicatons

Bimetallic screw and barrel for extruder machine spare parts are used in the plastics industry for the processing of plastic materials, such as polyethylene, polypropylene, PVC, PET, and more. These spare parts are made from two different materials, with a wear-resistant alloy being used for the outer layer and a more heat-resistant alloy used for the inner layer. The wear-resistant layer is typically made of a material such as tungsten carbide, while the inner layer is made of a material such as nitride steel.


The use of bimetallic screw and barrel spare parts in an extruder machine offers several benefits, including:


a . Increased durability and lifespan: The wear-resistant outer layer provides increased resistance to wear and corrosion, which can extend the lifespan of the screw and barrel.


b . Improved performance: The use of two different materials in the construction of the screw and barrel can improve the performance of the extruder machine, as the heat-resistant inner layer can withstand higher temperatures and the wear-resistant outer layer can provide better mixing and conveying of the plastic material.


c . Reduced maintenance costs: Bimetallic screw and barrel spare parts can reduce maintenance costs over time, as they are more durable and require less frequent replacement than standard screw and barrel components.


Overall, the use of bimetallic screw and barrel spare parts in an extruder machine can improve the efficiency and productivity of the plastic processing operation, while reducing maintenance and replacement costs.


Standard Barrel Parameter Table (selection table)

Model

Size(mm)

W*H*L

Hole Diameter(mm)

Distance(mm)

BM-20

115*105*132

φ23

18.4

BM-30

135*115*120

φ30.6

26

BM-35

140*120*140

φ36

30

BM-36

160*140*150

φ36

30

BM-40

175*145*160

φ41.6

34.5

BM-50

190*150*190

φ51

42

BM-52

200*155*210

φ52

43

BM-53

210*160*220

φ53.3

48

BM-58

220*175*240

φ58

48

BM-60

210*170*240

φ60

52

BM-65

210*170*240

φ63

52

BM-75

260*200*290

φ71.8

60

BM-85

280*215*320

φ81.9

67.8

BM-92

310*240*360

φ92

78

BM-95

310*240*360

φ94

78

BM-110

330*240*420

φ109

91.5

BM-125

390*290*500

φ125

98

BM-135

370*300*410

φ134

110


5 . Our QC Control

Spectroscopic Component


German Digimar Altimeter



Dye penetrant inspection(PT Test)


Ultrasonic Flaw Detection (UT Test)


6 . Our detection

Three Coordinate Measuring Machine



Rockwell Hardness Tester


Carbon Sulfur Detector


Abrasive Wear Testing Machine


7 . Our Advantage

1) Independent research and development of materials and processes can ensure the performance and process of materials to the maximum extent, and greatly prolong the service life compared with ordinary products.


2) Independently develop the process of key products, and constantly improve and enhance the old process to achieve the best product performance.


3) Continuously improving and optimizing product appearance of the composite layer ,which greatly improved the service life of products.


Welcome to inquiry:

BLOOM(suzhou) Materials Co.,Ltd
Contact Person: Ms. Miranda
Tel: 0086-15250395817

Email: sales1@ttxalloy.com
Fax: 86-512-89598069


China Stainless Steel Ni Alloy Liner For PVC PP PE Extruder Production Line supplier

Stainless Steel Ni Alloy Liner For PVC PP PE Extruder Production Line

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