Fully Automatic Welding Production Line For Bulldozer Beam And Tipping Bucket

Bulldozer beam and tipping automatic welding station

Brief Introduction

The bulldozer beam and tipping bucket automatic welding station adopts two inverted robots, two sets of fixtures and external walking shafts. Double-machine double-station operation designed according to on-site environment, it fully guarantees the beat and welding quality, and realizes the automatic welding of the bulldozer beam and tipping bucket. The addition of the robot walking system allows the robot to work in multiple stations, which expands the working radius of the robot and satisfies the welding process of large parts. The servo positioner ensures that the weld is in a stable state as much as possible, which is beneficial to the weld formation, further improving the welding efficiency of the robot and reducing the production cost.

Application areas:
Bulldozer beam and tipping automatic welding station are widely used in engineering machinery welding, machining, automotive, aerospace, pressure vessels, sheet metal processing, chassis cabinets, steel structures and other industries.

Product parameters:

Product advantage:
1. High degree of automation, good flexibility, large memory capacity, simple teaching
It can install various positioning workpieces or clamping mechanisms, has linkage control interface and corresponding self-protection function, centralized control and coordination work. It can be quickly adjusted according to changes in manufacturing tasks and production environment, adapting to small and medium batches and multiple varieties. Production tasks.

2. Carrying welding tongs with built-in transformer, high efficiency and stable welding quality
The welding running speed can be adjusted, has good structural rigidity, effectively ensures rapid welding, and utilizes the advantage of fast servo rotation speed, which is more conducive to cross welding, and significantly improves the welding quality and efficiency of the workpiece. The positioning accuracy is high (±0.25mm) to ensure the welding quality, the spot welding speed has been matched by the production line, and the full reliability is good.

3. Significantly improve production efficiency and significant economic benefits
The whole system adopts double-station welding robot. Welding, disassembly, clamping and handling can be completed independently without mutual interference. It can realize all-weather uninterrupted welding, greatly improve production efficiency and significantly improve economic benefits. Quickly complete multi-point positioning with small pitch, which can achieve continuous “unmanned production” for 24 hours.

4, The installation area is small, the work space is large
Improve equipment utilization, less equipment and floor space. According to the matching of welding operations, the processing of required parts can be arranged in time, thereby reducing the inventory of blanks and products, thereby reducing the corresponding funds and venues.

Product structure:
The whole set of bulldozer beam and tipping automatic welding station consists of welding robot system, servo positioner, system controller, touch screen, welding controller, welding gun unit (welding gun and transformer), traveling mechanism and welding auxiliary equipment (cold power supply, compressed air unit) , safety light curtain, cooling water unit, electrode dressing device, clearing gun wire cutter, lifting blinds).

Technical parameter

Kehui Technology Co., Ltd is a professional integrated project solution supplier on intelligent welding plant, located in China "Central City" - Zhengzhou City. Since 1996, focused on the development and production of various types of intelligent welding.

23 years of technology accumulation on intelligent welding since 1996. We have master core technology of welding as the core of intelligence manufacture, also is the most efficient and most important sore point in industry.

Our products include:Robot Production Line, Automatic Welding Production Line, Robotic Automation Systems, Robots In Automotive Industry, Robotic Welding Systems, Automated Welding Systems, Automated Warehouse Solutions, Boiler Robotic Welding Systems, Frame Structure Automated Welding Systems, Robotic Buckets Clean Palletizer System

Kehui Technology Co., Ltd owns four manufacture basements in China, total 26000 m2, Each basement has experienced workers, is capable of technical programming, site construction, manufacture, technical support, installation, commissioning and system integration. What is more, share resource and well cooperation could strongly support big project.

Kehui Technology Co., Ltd owns kinds of processing equipment to meet automobile welding equipment accuracy, like 5 sets CNC machining center, 20 sets NC miller, 10 sets NC lather, 20 wire cutter and 5 sets machining center or other NC equipments. Inspection equipment, 1 set laser tracker and 5 sets FARO three coordinate measuring machine, guarantees processing efficiency and equipment precision.

Quality product performance and good reputation, our products are not only successful sales in China, and have been exported to more than 120 countries and regions in the world, including: Germany, Japan, Italy, Russia, Japan, South Korea, Turkey, Brazil , India, the United Arab Emirates, Saudi Arabia and other countries, the products are subject to a great welcome and praise.