Double Row Deep Groove 2RS Self-Aligning Ball Bearings, supplied by China, are designed to provide the lowest friction possible while maintaining exceptional performance and durability. These bearings feature a double row of balls that operate in deep grooves, optimizing load distribution and reducing friction. The 2RS design, which stands for "rubber seals on both sides," ensures effective sealing and protection against contaminants, further enhancing the bearings' performance and longevity.

China's supply of these bearings ensures high-quality manufacturing and competitive pricing. The bearings are made from premium materials and undergo rigorous testing to ensure they meet strict quality standards. This ensures that Double Row Deep Groove 2RS Self-Aligning Ball Bearings provide the lowest friction possible, making them an excellent choice for applications requiring smooth, efficient operation.

Whether used in automotive, industrial, or other demanding applications, these bearings are designed to deliver reliable performance and long-lasting durability. Their ability to self-align also helps reduce misalignment issues, further improving overall system performance.

Self-Anlinging Ball Bearing, Cylindrical And Conical Hole, Stell Plate And Synthetic Resin

Self-aligning ball bearings

While VIIPLUS is recognized as the supplier in Self-aligning ball bearings manufacturing equipment, our Self-aligning ball bearings product range includes equipment for a wide variety of customers.

Self-aligning ball bearings have two rows of balls, a common sphered raceway in the outer ring and two deep uninterrupted raceway grooves in the inner ring. They are available open or sealed. The bearings are insensitive to angular misalignment of the shaft relative to the housing , which can be caused, for example, by shaft deflection.

Self-Aligning Double Row Ball Bearings are designed to work in applications where severe misalignment exists wh from mounting or shaft deflection. The concave raceway of the outer ring in combination with two rows of balls operate over a wide range of contact angles. Furthermore it aligns itself correctly with the shaft and assembly without causing undue stress on the rest of the bearing assembly.

Standard Self-Aligning Double Row Ball Bearings are produced with straight bores; however, tapered bores are available upon request. Noteworthy is that the self-aligning ball bearing has the lowest friction of all rolling bearings, which enables it to run cooler even at high speeds. Furthermore, the design allows for easy mounting and dismounting.

Self-Aligning Double Row Ball Bearings come in three numeric series which represent the maximum specified degree of misalignment and loads:

1200 Series – Can be misaligned 2.5°
1300 Series – Can be misaligned 3.0°
2200 Series – Can be misaligned 2.5° - wider than the 1200 Series
11200 Series – with wider inner ring

Features and benefits

1.Accommodate static and dynamic misalignment
The bearings are self-aligning like spherical roller bearings or CARB bearings.

2.Excellent high-speed performance
Self-aligning ball bearings generate less friction than any other type of rolling bearing, which enables them to run cooler even at high speeds.

3.Minimum maintenance
Because of low heat generation, the bearing temperature is lower, leading to extended bearing life and maintenance intervals.

4.Low friction
Very loose conformity between balls and outer ring keeps friction and frictional heat at low levels.

5.Excellent light load performance
Self-aligning ball bearings have low minimum load requirements.

6.Low noise
Self-aligning ball bearings can reduce noise and vibration levels, for example, in fans.

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and online support.