An oilless plate designed for the movable plate and injection table of an injection molding machine is a crucial component that ensures smooth and efficient operation. This type of bearing plate eliminates the need for traditional lubrication methods, such as oil or grease, thus reducing maintenance requirements and the risk of contamination in the molding process.

The oilless plate is typically made from high-quality, wear-resistant materials that can withstand the repeated stress and pressure cycles of the injection molding process. Its design often includes specialized surface treatments or coatings to further enhance durability and friction reduction.

By utilizing an oilless plate, manufacturers can achieve several benefits. First, it reduces the risk of oil or grease contamination in the mold cavity, which can lead to defects in the final product. Second, it eliminates the need for regular oil changes and maintenance, reducing downtime and labor costs. Third, the oilless plate can provide more consistent and reliable performance over time, ensuring the accuracy and repeatability of the injection molding process.

In summary, an oilless plate for the movable plate and injection table of an injection molding machine is a valuable addition that can improve the efficiency, reliability, and quality of the molding process.

The Bronze Bushing 500 bushings are self-lubricating bearings made up of high strength brass alloy bases, manufactured using advanced casting technology and embedded solid lubricants. They can be combined with various types of solid lubricants depending on the conditions of use.

Self-lubricating bronze bearing is a well-selling product of our company. It is also called cast iron slide plate, oil free guide bushings, slide plate, mold guide components, cast bronze bearing, mold component, slide plate, wear plate and oilless 500 bearing.

500 Bushing - Brass Alloy, Straight, Oilless Bushing

Standard material: CuZn25A16Fe3Mn3 + Graphite

• Repairable without the need for lubrication. Demonstrates high performance in high load, low speed operations.
• Demonstrates superior wear resistance in applications where oil film is rarely produced, such as reciprocating, oscillating, frequent starts and stops, etc.
• Superior chemical resistance and corrosion resistance.
• Standard products are available in different sizes.

Other material CuSn7ZnPb bronze bearing

Solid Lubricating Bearing

It Is With A Special Formulation Of High-Strength Bronze C86300/C86200 Or Copper Alloy With Good Casting And Dynamic, Corrosion-Resistance Properties. Its Surface Is Embeded With Self-Lubrication Graphite Arranged At Certain Angle And Density. It Is Typically Used In Injection Molding Machines, Mining Machinery, Heavy Duty Machinery, Bulldozer, Excavator, Auto Stamping Die, Plastic Mold, Preform Mold Etc.

Bush - Bush Exporter, Manufacturer, Service

Metal-Polymer Anti-Friction Plain Bearings

• ROLLED DRY SLIDING BEARINGS ()
• Steel + Bronze Powder + /Fibre
• Wrapped Lined (maintenance-free), self lubricated plain or flanged bearings, thrust washer and strip, Carbon steel shell with sintered bronze layer filled with

VSB-10 Self-Lubricating Multilayer Composite Bushing

• Bushing material suitable for lubricated applications
• self-lubricating bushings offer very good wear and low friction performance over a wide range of loads, speeds and temperatures in dry running conditions
• Anti-friction bearing suitable for linear, oscillating and rotating movements
• Material is designed to operate without supplemental lubrication and will perform excellent when lubrication is present. Low friction, low wear rate, good sliding characteristics and very low absorption are a few of the features of this material. VSB-10 bushings will support rotary, linear and oscillating motion.

Strusture

1. /Fibre mixture thickness 0.01~0.03mm. It is the contact surface for the rotating shaft. Minute partides of the layer and the sintered bronze material combine to create a solid lubricant film, which coats the shaft.

2. Sintered bronze powder thickness 0.20*0.35mm,A special composition of powdered copper is thermally fused to the steel backing. This contact layer acts as an anchor for the layer and conducts the thermal build up away from the bearing surfaces.

3. Low-carbon steel backing. Setting the foundation of the bushings, the steel back provides exceptional stability, load carrying and heat dissipation characteristics.

Carbon Steel + Copper Powder + ( + Pb + Filler)

· Metal-Polymer Composite Self-lubricating Bushing Material
· Steel Back + Porous Bronze Sinter +
· + Lead

Bearing forms available in standard dimensions
· Cylindrical bushes
· Flanged bushes
· Thrust washers
· Flanged washers
· Sliding plates

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and online support.