Flange Graphite Impregnated Brass Bearings are mechanical components that offer superior wear resistance and self-lubricating properties. These bearings are manufactured from brass, a copper-zinc alloy, which is then impregnated with graphite particles to enhance its lubricating capabilities.

The flange design of these bearings allows for easy installation and secure fitment within the application. The graphite impregnation process involves infiltrating the brass matrix with graphite particles, creating a composite material with enhanced lubricity. This eliminates the need for external lubrication, reducing maintenance requirements and downtime.

Graphite impregnated brass bearings are commonly used in applications that require smooth and reliable rotation or sliding motion. They are suitable for applications involving rotating shafts, pivot points, and other moving parts where low-friction and wear-resistant properties are crucial.

The brass material offers excellent corrosion resistance and durability, while the graphite impregnation ensures smooth operation and reduced wear. These bearings are often used in industries such as machinery, automotive, aerospace, and marine, where they perform reliably in harsh environments and demanding conditions.

When selecting Flange Graphite Impregnated Brass Bearings, it is important to consider the specific requirements of your application, including the dimensions, load capacity, and operating conditions. It is also recommended to consult with a manufacturer or supplier to ensure that the bearings you select meet your needs and will perform optimally within your system.

Flange Graphite Impregnated Brass Bearings

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Graphite impregnated bronze slide plate is a self-lubricating bearing plate made up of a high quality bronze with graphite filled grooves.

The bronze plate acts as the bearing surface, withstanding heavy loads, while the graphite inserts provide a solid, oil-free lubricant. The formation of lubricant forms a film of graphite between the bearing and mating surface which results in low co-efficient of friction upon the start of relative motion.

Large Inventory of Bronze Bushings, Bronze Bearing and Self-lubricating Wear Plates. Gleitlager. Bushing Sleeve bearing. Bushes Catalogs and Brochures Available.

Graphite

Graphite plugs provide self-lubrication. Graphite has some unusual properties that make it an excellent lubricant. Chemically, it is one of three common allotropic forms of carbon (amorphous carbon and diamond being the other two). In contrast to diamond, which has a very dense and strong three-dimensional crystal structure, graphite has a two-dimensional crystal structure - strong in two dimensions but weak in the third. Its atoms are arranged in parallel sheets that are easily sheared off, giving graphite its characteristic slippery feeling. For example, if you were to rub a pencil lead between your fingertips, it would feel oily. That feeling is the sliding and peeling off of crystal sheets.
In the self-lubrication process, it is precisely these sheared off crystal sheets that provide the lubrication, somewhat like a piece of tissue paper between two pieces of glass. Initially there is no lubrication but as the two mating surfaces (e.g., bushing and shaft) move in relation to each other, a minute amount of graphite becomes distributed over the wear surface and acts as a solid lubricant. It will stay there a long time due to graphite’s superior stability. Although graphite sublimes at 10,000 F in a reducing atmosphere, it will oxidize in air at about 500 F, so it is important to maintain temperatures well below this threshold. In addition, graphite has a near-zero coefficient of thermal expansion. When a graphite plug is embedded into a metal part, the metal will expand but the graphite plug won't. The plug loosens, which restricts the temperature range to about 200 F if the plugs have any open surfaces (i.e., not constrained by a mating part).

Why choose Flange Graphite Impregnated Brass Bearings ?

Insensitive to dirty environment
Resistant to shock loads and vibrations at slow speeds
Enable operation with a poor shaft surface finish
Good resistance to corrosive conditions




Recommended Mating Shaft
 d8: General Use (High-Load)
 e7: General Use (Light Load)
 f8: High Precision Use
 g6: High Precision Use (Intermittent Operation)
・Materials
[ M ] Material: High Tensile Brass Alloy
Solid Lubricant Embedded

Typical applications include, but are by no means limited to:

Kilns
Dryers
Injection moulding machines
Dust collectors
Louvres
Hot conveyors

Specifications

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and online support.