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High output automatic flush 3000L reverse osmosis seawater desalination / Well Water Desalination membrane filter
Process flow
Pretreatment
Whether it is desalination or desalinization of brackish water,
feedwater pretreatment is the key to ensuring long-term stable
operation of the reverse osmosis system. Adequate consideration
should be given to the development of seawater pretreatment
programmes: the presence of large amounts of microorganisms,
bacteria and algae in seawater. The growth of bacteria, algae and
microbial growth in seawater not only causes many troubles for
water intake facilities, but also directly affects the normal
operation of desalination equipment and process pipelines.
Periodically rising tides, low tides, and a large amount of
sediment in the seawater, the turbidity changes greatly, and the
seawater pretreatment system is unstable. The seawater is highly
corrosive. The materials of the equipment, valves and pipelines
used in the system must be screened and the corrosion resistance
should be good.
Bactericidal algae
In foreign seawater desalination projects, chemical reagents such
as liquid chlorine, NaClO and CuSO4 are added to sterilize algae.
Considering the various factors such as transportation, it is
difficult to add chemical reagents to kill algae. In the process of
developing the equipment, seawater sodium hypochlorite generator is
specially used. After the seawater pump is taken, a small amount of
pressurized seawater is separated and enters the sodium
hypochlorite generator to generate NaClO under the action of a DC
electric field. The difference is directly injected into the beach
sinkhole to kill bacteria, algae and microorganisms in the
seawater.
Due to the high hardness of seawater, the direct electrolysis of
seawater to produce N aC lO must overcome the problem of electrode
fouling. In the development process, the electrodialysis frequent
reverse polarity (EDR) technology was used, that is, the polarity
of the electrode was reversed every 5~10m in, which effectively
solved the problem of scale precipitation of sodium hypochlorite
generator.
Coagulation filtration
Coagulation filtration is designed to remove colloids from
seawater, suspend impurities, and reduce turbidity. In the reverse
osmosis membrane separation process, the pollution index (FI) is
usually used to measure the FI value of the feed water entering the
reverse osmosis equipment <4. Due to the large specific gravity
of seawater, high pH value and large seasonal variation of water
temperature, FeCl3 is used as a coagulant in the system. It has the
advantages of being unaffected by temperature, large and firm, and
fast sedimentation speed.
Chemical regulation
In order to prevent the insoluble inorganic salts, such as CaCO3
and CaSO4, from being concentrated due to the concentration of
seawater during seawater desalination, the scale is precipitated on
the surface of the reverse osmosis membrane and the piping parts of
the system, and the seawater is added with a scale inhibitor before
entering the reverse osmosis desalination system.
Adding H2SO4 to adjust the pH value of seawater to decompose HCO-3
in seawater to prevent CaCO3 precipitation is the most common and
economical method for seawater desalination. Addition of (NaPO3)6
(SHMP) is an effective method to prevent the precipitation of
CaSO4, but the by-product phosphate produced by (NaPO3)6 at the
same time as scale inhibition promotes the growth of
microorganisms, bacteria and algae, and has certain limitations.
The high price of special high molecular polymer scale inhibitor
imported from western countries will directly affect the operating
cost of seawater desalination project. The project finally uses
H2SO4 as a scale inhibitor to control the pH of the feedwater of
the reverse osmosis system between 6.8 and 7.0, and at the same
time control the water recovery rate of the desalination system to
prevent the precipitation of CaSO4.
Considering that the composite membrane element with aromatic
polyamide as the membrane material in the reverse osmosis
desalination system has poor oxidation resistance, the residual
chlorine content in the influent is less than 0.1 mg/L, so the
seawater is injected before entering the membrane system. Add
NaHSO3 to control the oxidation-reduction potential (ORP) of
seawater before entering the reverse osmosis unit, so that the
seawater oxidation-reduction potential (ORP) before the reverse
osmosis unit is 280-320 mV. The dosage of NaHSO3 is three times
that of the residual chlorine in seawater. .
Except odor
The seawater around the island is greatly affected by the
surrounding environment. The chemical oxygen demand (COD) of
seawater is 1.7-2.5 m g/L, especially in summer and autumn,
sometimes the seawater has a large smell and odor. Therefore, in
addition to the addition of NaClO for oxidation, an activated
carbon filter is added, and the fruit-type granular activated
carbon with high mechanical strength can effectively adsorb organic
matter and odor and odor, improve the quality of reverse osmosis
water production, and at the same time reduce the pollution of
reverse osmosis membrane surface. , extend the membrane life.
Security filtering
The security filter uses 316L filter, 5µm filter, filters
the seawater before the high pressure pump, blocks the seawater
with a diameter larger than 5µm particles, ensures high
pressure pump, energy recovery device and reverse osmosis membrane
components for safe and long-term operation.
High pressure pump and energy recovery device
The high-pressure pump and energy recovery device are important
equipments for energy conversion and energy saving for reverse
osmosis seawater desalination. According to the flow and pressure
selection required for reverse osmosis desalination, we use a
single-stage centrifugal pump with a flow rate of 60m3/h. 640Psi;
energy recovery device is HTC-300 type, with hydraulic turbine
structure, can use reverse osmosis to discharge concentrated
seawater pressure to increase reverse osmosis water pressure by
30%, effectively reducing energy consumption.
Detail of 3000L seawater desalination machine:
Number | Name of Commodity | Name of Brand | Qty |
1 | Metering Dosing System (Fungicide) | SEKO | 1 Set |
2 | Raw water pool 20m3 | User supply | 1 Pc |
3 | Raw water pump(SZ50-32-160) Fluorine plastic material | CNP | 1 Set |
4 | Metering Dosing System (Flocculant) | SEKO | 1 Set |
5 | Mechanical filter φ1000×1850MM | CHUNKE | 1 Set |
6 | Activated carbon filter φ1000×1850MM | CHUNKE | 1 Set |
7 | Metering Dosing System (Scale Inhibitor) | SEKO | 1 Set |
8 | Metering Dosing System(PH adjust) | SEKO | 1 Set |
9 | Security filter PFP-8P-40 | CHUNKE | 2 Sets |
10 | Sea water pressure pump APP10.2 | Danfoss | 1 Set |
11 | Reverse osmosis device water production: 3000L / h, desalination rate: 96 ~ 99%, the system water utilization: 28-35% | 1 Set | |
Include | A,Membrane 8040-1 Maerial:FRP 1000PSI | China | 3 Pcs |
B,Membrane SW-8040 | DOW | 3 Pcs | |
C,A3 carbon steel paint rack / 304 stainless steel | 1 Set | ||
12 | Pressure gauge | China | 1 Set |
13 | Flow meter | China | |
14 | Wash/Clean water tank 300L | ADWIN | 1 Pc |
15 | Rinse / clean the filter PFS-5P-40 | CHUNKE | 1 Set |
16 | Rinse / clean the pump(CHL8-30) | CNP | 1 Set |
17 | Connect pipe fittings, valves | Sanking/Jewelry | 1 Set |
18 | Electronic control system | 1 Set | |
19 | Desalination tank 10-20m3 | User supply | 1 Pc |
Picture of our RO factory and machines:
Back Picture of 3000L seawater desalination machine:
PLC Control box Picture of Picture of 3000L seawater desalination machine: