HOWO Light Asphalt Sprayer Truck 4x2 6 Wheeler With Yunnei Engine 115hp

Brand Name:HOWO
Model Number:HGY5100GLQ
Minimum Order Quantity:1unit
Delivery Time:30 workdays after receive deposit
Place of Origin:China
Chassis model:ZZ1047D3414D145
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Location: Jinan Shandong China
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HOWO Light Asphalt Sprayer truck 4x2 6Wheeler With Yunnei engine 115hp


Brief Introduction

HGY5100GLQ automatic asphalt distributor is researched and developed by our company on the basis of many years of construction and equipment design experience combined with the present road conditions. It is one of the series of asphalt distributing machinery which is easy-operated, economical and practical. It is professional construction equipment specialized in spraying emulsified asphalt, cutback asphalt, hot asphalt, hot modified asphalt and various binder.

On the basis of introduced advanced technologies both domestic and abroad, this distributor add some humanized designs that ensure technical content of construction quality and improve construction conditions and environment. Heat oil pipe is equipped in asphalt pipelines. Heat oil internal heating method guarantees liquid running smooth and prevents asphalt from coke burning. In the process of manual spray, the rotation indicator reads asphalt pump rotation speed. The operator could calculate the corresponding vehicle speed and asphalt rotation speed to different spray volume according to our specified formula, so as to guarantee uniform spray volume. In the process of automatic spray, the operator just set spray volume in the console and start velocity meter, and then the automatic control system could regulate asphalt pump rotation speed according to the vehicle speed, so as to guarantee precise and even spray. Its reasonable designs guarantee the asphalt spray uniformity. This product gets through the strict detection of our operators and enjoys stable and reliable construction performance, and is known as ideal economical road maintenance equipment.

It can be used to deal with upper and lower seal layer, prime layer, asphalt surfacing, asphalt penetration surface, fog seal layer and so on. It also can be used to transport liquid asphalt and other heavy oil.


Operation principle
The operating principle of asphalt distributor is to pump the hot asphalt from asphalt storage pool into asphalt tank through asphalt pump; Transport it to construction site and heats the asphalt up to working temperature by heating system; Open asphalt pump and spraying valve by operating electrical apparatus control system; According to three overlapping spraying effect to spray the hot asphalt on pavement on the basis of measured distributing amount and pressure. The residual asphalt in pipeline will be transported into asphalt tank after finishing the work.


3. Construction technology introduction

Asphalt distributing is used special asphalt distributor to spray hot asphalt on pavement on the basis of measured distributing amount and pressure. It is mainly used deal with the construction of upper and lower seal coat, prime layer, asphalt surfacing, asphalt penetration surface, fog seal layer and so on.



Part Ⅱ. Features


1,Main Performance:

A.Compact design,easy operation and reliable operation;

B.Equipped with 26KW auxiliary engine,to realize the heating when walking, shorten work time,improve the work efficiency.

C.It adopted fully automated control, high degree of automation, automatic control asphalt spray width, can accurately calculate the spray volume when working;

D.It adopts special asphalt valve group structure, high degree of automation, reduces labor intensity.

E.It reduces the construction labor intensity, budgets and human resources, improves the work efficiency and work quality.;

F.Good anti-corrosive and durable insulation layer makes sure the temperature drop no more than 12℃/8h (Under normal temperature ).;

G.The tank adopts imported diesel burner, high combustion efficiency and high heating efficiency, automatic ignition and automatic temperature control system, operation security and stability.

H.It can spray hot (modified) asphalt, diluted asphalt, emulsified asphalt, etc.;

I.Spray bar can be folded and the height can be adjusted.;

J.It adopts high processing precision of nozzle, to realize each nozzle spray consistency and efficiency.

K.Asphalt pump adopts domestic brand internal gearing pump,high output ,stable flow rate, good seal performance and compacted structure.

L.Humanized design of control system could not only control remotely, but also operate on site, which makes the operation more convenient;

M.It is perfect combination by electrical control and hydraulic system, to realize the zero initial spray;

N.With much engineering construction experience, we improve the equipment to make it more reliable in performance and more convenient in operation and maintenance..

2. Main technical parameters

No.ItemUnitParametersRemarks
1Product Name-Automatic Asphalt Distributor
2Product Model-HGY5100GLQ
3Internal Model-GYLS0445
4Auxiliary Engine-4TE35A-39A
5Auxiliary Engine PowerkW(hp)26(35)
6Asphalt tank volumeL4000
7Spray widthmm4500
8Spray volumekg/m20.2-3
9Spray precision-1%
10Spray media-modified asphalt,hot asphalt,emulsified asphalt
11Asphalt heating mode-Imported diesel oil
12Asphalt heating speed℃/h≥12

3. Product advantages:

ItemPerformanceRemarks

1

1.Working condition

Environment temperature:0~45℃;

RH:≤95%;Altitude:≤3000m

2.CompositionIt mainly has chassis, asphalt spray system, air circuit system, water circuit system, speed measuring system and power supply system
3.Overall performanceCompact structure, good appearance, strong bearing capacity, easy operation, stable performance
4.Asphalt tankAsphalt tank capacity:4000L, safe and stable, fast heating speed
It has washboard in the tank,which can protect from hidden danger.
Asbestos insulation layer with thickness of 80mm preserves heat of heated asphalt. Good anti-corrosion and durable insulation layer maintain temperature drop by no more than 12℃/8h
Stainless steel frosted board out of the insulation layer is elegant and easy to clean.
Vent are on the tank to keep the ordinary pressure.
It can self-priming and discharge,which can add or discharge the asphalt automatically,increase the efficiency

5.Spray System


Asphalt pump:Famous domestic brand,which has good pumping capacity, large discharge capacity,can do a better performance of asphalt circulation and spraying.
Asphalt Pipeline can realize the HTF whole coverage,guarantee the smooth circulation of asphalt in the pipeline.
Special folding Spray Bar are used proper asphalt circulation and precise nozzle design ensure the accuracy and uniformity distributing precision
It can spray all kinds of asphalt, especially hot (modified) asphalt, diluted asphalt, emulsified asphalt
Spray volume:0.2-3kg/m2,36 nozzles in all,each has the space of 125mm
Each nozzle can be controlled by computer. High precision spraying, and aren’t influenced by speed.
Computer control the whole process of spraying,it can change the spraying width any time to meet the need of different pavement.

6.Heating

System


Italy RELLIO diesel burner is applied.The Calorific value:10×104kcal/h)
U-shape heating tube make the system heat fast.
The HTF coil are parallel double loop, make the heat speed fast.
The HTF make the asphalt cover all the pipe, which can realize no-clean.
The upper and lower limits can be set, which are more safe and reliable.
7.Air circuit systemPlenty air source directly from the chassis guarantees the good performance of asphalt spray, spray bar lift and swing, air control angle seated valve and water system.
Long-life service solenoid directional valve and elements are used
Different air circuit Pressure regulating valve and ball valves controls,ensure the main vehicle air circuit and the different circuits without interference.
8.Power Supply SystemThe auxiliary engine give the power to whole equipment.
Engine power 26kW

9.Electric system

Asphalt spray can be controlled in the cabin with operation buttons or on the operating platform at the end of vehicle.
It adopts vehicle control, to improve the stability of electrical system

Work according to the different requirements for operators to provide accurate distributing parameters, through the cabin or the back platform, the actual measurement parameters changing accurately reflects the operation of the equipment


Control system can modify parameters based on the actual asphalt density and load amount to accurately control the output of asphalt pump to keep spray precision error of ±1.5%.
The asphalt pump rotation speed,speed gear accurate testing to ensure that the asphalt distributing precision.
It is also simple to operate manually. Flexible switch between manual and auto mode could improve working efficiency.
Distribution box design with high protection against corrupt design, reduce the power distribution box components by tar and dust pollution.

10.Hydraulic

system


Key hydraulic components adopt abroad famous brand , quality is stable and reliable.



Main configurations of Key Components

NoItemBrandRemarks
1Asphalt tankSG
2Asphalt PumpShanggui China
3Heat oil pumpZhaohong China
4Display screenMCGS
5control systemIngcontrol China
6Asphalt pump motorEaton USA
7Heat oil pump motorTJ USA
8BurnerRIELLO USA
9Hydraulic gear pumpParker TJ USA
10Hydraulic proportional valveHydraForce USA
11Sealing elementsDICHTOMATIK Germany
12CylinderAIRTAC China
13Air control container valveJPC Germany venture, Festo
14Air treatment componentsAIRTAC China
15Auxiliary engineLaidong China26kw

HGY5100GLQ Spare parts list

No.CodeNameModel/ SpecificationQ’tyUsage
1040503Locknut JointPUS 410Connect the air duct
2040504Locknut JointPUS 62
3041508Locknut JointPUS 121
4020076Air DuctΦ4×2.55
5020069Air DuctΦ6×42
6060703Stainless Steel BellowDN65×1200 Flanged1Asphalt hose
7060506Stainless Steel BellowDN 10×2702Heat oil hose
8071271Heat-resistant O-ringΦ89.69×5.332Large switching seal gasket
9Heat-resistant O-ringΦ31.34×3.534Small switching seal gasket
10071088Heat-resistant O-ringΦ11.3×2.44Heat oil hose seal
11070340Heat-resistant O-ringΦ10×1.88Nozzle shell assembly
12071089Heat-resistant O-ringΦ24.99×3.5310Nozzle shell assembly
13040919CylinderQGLY32×152Nozzle carrier
14040612Nozzle shell nutM38×1.52
1509020155Nozzle0#2
16020065Graphite Packing10×100.5Asphalt pump
17042216O-ringO08.0×1.54
18042217O-ringO10.0×1.54
19042218O-ringO12.0×2.04
20042219O-ringO15.0×2.04
21042220O-ringO19.0×2.04
22042221O-ringO32.0×2.54
23042222O-ringO38.0×2.54
24041553Rubber gasketWD-B044
25041554Rubber gasketWD-B064
26041555Rubber gasketWD-B084
27041556Rubber gasketWD-B124
28042224Rubber gasketWD-B164
29042225Rubber gasketWD-B204
30042223Rubber gasketWD-B244
31041557Rubber gasketWD-M164
32041558Rubber gasketWD-M224
33040576Copper Gasketφ184
34040578Copper Gasketφ214
35040579Copper Gasketφ224
36End cap4C-162
37042143End cap4C-222
38042144End cap4C-302
39Internal end cap9C-162
40041030Internal end cap9C-222
41042141Internal end cap9C-302
42050380Toggle SwitchKN11-1012
43050344Waterproof CapM12×0.752Toggle Switch
44051366Lamp24V/75W2
45060273Quick CouplingE¾"1Heat oil refueling
46060274Quick CouplingE1"1Manual Lance
4709010001KT Asphalt Filter02311
4809020507Manual Lance1
4909020322

Wind Screen


2
50080059Foil Paper2
51080034Sealant26B1
52080118Turbine Oil1Oil fogger of air circuit
53020202Plastic jug1L1
54030209ExtinguisherMFZL4(ABC)1
55Jet Burner1
56060477Stainless Steel Bellow3" ×6m1Asphalt refueling and releasing
57060277Quick CouplingE-3"1
58020017Transparent Steel HoseΦ19×32Heat oil releasing
59Heat-resistant Hose1-25-810Manual lance hose
60Keys to Distribution box1
61External Pliers1Nozzle circlip
62020052Gasoline Torch2.5L1
63Special Open End Wrench42×3501Nozzle shell and nut
64080294Red Toolbox1

China HOWO Light Asphalt Sprayer Truck 4x2 6 Wheeler With Yunnei Engine 115hp supplier

HOWO Light Asphalt Sprayer Truck 4x2 6 Wheeler With Yunnei Engine 115hp

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