No Pollution Waste Plastic To Oil Pyrolysis Machine/ Scrap Tire Recycle To Oil Plant

No Pollution Waste Plastic To Oil Pyrolysis Machine/ Scrap Tire Recycle To Oil Plant

Plastic pyrolysis is: the process of converting waste plastic into industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon Gas.

Plastic pyrolysis involves subjecting plastic to high temperature of 400 to 450 degree Celsius, in absence of oxygen. In case of oxygen is present plastic will start burning. During pyrolysis plastic breaks down into smaller molecules of pyrolysis oil, pyrolysis gas and carbon black. Pyrolysis is great a way of recycling waste plastics. This plant can also used for waste tire recycling.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

Input raw mateiral

The waste plastic pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.

Output product from the waste tyre pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas.

Flow Chart

1) Feeding: It takes 1-2 hours. Tires below 1.4 meters in the intermittent cracking system can be fed directly to the whole tire, and large tires need to be cut before feeding; continuous cracking systems need to be broken and fed by the feeding system Enter the host;

2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;

3) Cooling: Oil and gas are condensed into oil through a cooling system;

4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;

5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.

Feature of Tyre Pyrolysis Machine

Safety
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid
explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and safe gas gun. Before burning, we should ensure the safety of production.
Environment friendly
1.Well water dedusting system can avoid black smoke.
2.The waste gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
3. The service life of the reactor will be 8 -10 years
Energy saving
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
3.Vacuum device can make reactor work in a negative pressure state,decreasing the pyrolysis tempreture
Long service life
1.Material: Q245R special steel plate ,thickness 16mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

Picture of Waste Plastic/Rubber/Tyre To Fuel Oil Pyrolysis Plant

Henan Jinzhen Boiler Co., Ltd is a professional industrial boiler manufacturer that specialized in the environment-friendly steam boiler, hot water boiler, thermal oil boiler and pressure vessels’ design, manufacture, installation, maintenance. Jinzhen Boiler factory is located in beautiful Zhoukou City which nearby Zhengzhou Airport, Shangqiu Railway Station, gets convenient traffic.We have over 6,000sq.m. building area, 105 employees, annual sales amount exceeds 25,000,000USD which includes 25% export amount in worldwide.

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(5) YLL(W) series coal/biomass fired thermal oil boiler(150,000-16,000,000Kcal)
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