Product Details
Ultrasonic Scale Remover-- Eco - Friendly Ultrasonic Scale Remover:
Non - Destructive Industrial Descaling
1. Definition
An ultrasonic scale remover is an intelligent cleaning device that
achieves non-destructive physical descaling for industrial
equipment through the cavitation effect generated by high-frequency
ultrasonic waves. Specifically designed to solve stubborn scale
problems on the inner walls of closed systems such as pipelines,
boilers, cooling towers, and heat exchangers, it serves as an
eco-friendly alternative to traditional chemical pickling.
2. Product Features
1. Non-destructive Physical Cleaning
Using 20-100kHz high-frequency ultrasonic waves, it peels off scale
layers via the cavitation effect, avoiding corrosion to metal
substrates caused by pickling. Suitable for sensitive materials:
stainless steel/titanium alloy/copper pipes.
2. High-efficiency Full-dimensional Coverage
Cavitation shock waves penetrate up to 8-12 meters, enabling
cleaning of complex structures like U-tubes and serpentine pipes
with 360°-free (dead-angle-free) cleaning. Efficiency is 5-8 times
higher than manual scrubbing.
3. Core Technical Principles
- Cavitation Blasting
Ultrasonic transducers convert electrical energy into
high-frequency mechanical vibrations, generating millions of
microbubbles in liquids. The instantaneous rupture of bubbles
(cavitation effect) releases shock waves, stripping
calcium-magnesium salt crystal layers at a speed of 300-500m/s.
- Single-frequency Penetration
With a frequency of 20kHz, it achieves optimal cleaning effects for
different materials (carbon steel/stainless steel/copper pipes) and
scale thicknesses (0.5-15mm).
- Directional Propagation Technology
Energy is focused and conducted to the scaling area via waveguide
rods, with an effective action range of 8-12 meters, suitable for
long-distance pipeline cleaning.
4. Product Advantages (vs. Traditional Cleaning Methods)
✅ Environmental Protection: Pure physical cleaning, zero chemical
agent discharge (complies with GB8978 wastewater standards).
✅ Economy: Single cleaning cost is 40% lower than pickling,
reusable for 5-8 years.
✅ Safety: No need to disassemble equipment; online cleaning avoids
production downtime.
✅ Compatibility: Suitable for sensitive materials like 304/316L
stainless steel and titanium alloy.
| Industry Sector | Cleaning Targets | Scale Types | Benefits Achieved |
| Energy & Power | Condensers / Turbine Cooling Water Pipes | Calcium Carbonate / Calcium Sulfate | Increase Heat Exchange Efficiency by 15%-30% |
| Petrochemical | Reactor Jackets / Oil Transmission Pipelines | Silicate / Iron Sulfide | Reduce Shutdown Cleaning Frequency by 50% |
| Food & Pharmaceutical | Pasteurization Pipes / CIP Systems | Protein / Mineral Deposits | Meet FDA-level Hygiene Certification |
| HVAC | Central Air-Conditioning Chilled Water Circulation Systems | Biofilm / Rust Products | Extend Equipment Service Life by 3-5 Years |
5. Application Scope
(1) Energy & Power Industry
- Thermal power generation: Boiler water walls, condenser copper
pipes, deaerators.
- Nuclear facilities: Main circulation pump pipelines, secondary
loop heat exchangers.
- Clean energy: Photovoltaic polysilicon cooling systems,
geothermal pipeline scaling.
Benefits: Reduces coal consumption by 1.5-3g/kWh, extends equipment
overhaul cycles by 50%.
(2) Petrochemical Industry
- Oil refining: Catalytic cracking unit slurry systems,
atmospheric-vacuum tower pipelines.
- Chemical production: Reactor jacket, PTA process pipelines,
ethylene cracking quenching coolers.
- Oil & gas transportation: Wax deposition in oil pipelines, ice
blockage in LNG vaporizers.
Technical edge: Avoids intergranular corrosion risks to high-alloy
steel from pickling.
(3) Food & Pharmaceutical Industry
- Dairy processing: UHT ultra-high temperature sterilization
pipelines, CIP cleaning loops.
- Beverage production: Sugar crystallization in filling lines,
biofilms in fermentation tanks.
- Pharmaceutical systems: Purified water circulation pipelines,
scale in freeze dryer plates.
Compliance: Meets FDA 21 CFR and GMP sterile cleaning standards.
(4) Shipbuilding & Marine Engineering
- Ballast water systems: Shellfish attachments in seawater
pipelines.
- Engine groups: Carbonate scale in cylinder jacket cooling
chambers.
- LNG carriers: Hydrate blockages in reliquefaction systems.
Special design: IP68 protection grade, adapted to high-salt fog
corrosion environments.
Blue Whale Cleen, a professional manufacturer with 20 years of
experience, specializes in producing and customizing various
cleaning equipment. We welcome cooperation to provide you with
innovative cleaning solutions for industrial scaling challenges.
Please note:
All photos on this site are real. Due to changes in lighting,
shooting Angle, and display resolution, the image you see may have
some degree of chromatic aberration. GuangDong Blue Whale Clean is
a professional Ultrasonic Cleaner manufacturer with 20 years of
history in GongDong,China. Our products are updated and upgraded
every year.
If you are interested in this product and want to know more
details, please contact us on line or E-mail
michael@bwhalesonic.com to us, we will have professional salesman team service for you.
Thank you for your time.
Company Profile
We, Guangdong Blue Whale Utrasonic Cleaning Equipment Co., Limited
is located in both Dong Guan City and Shen Zhen City, Guang Dong
Province. With the trust and support of our customers, we have more
than 18 years experience in this filed, Then we want to do some
difference from the market, not only selling but also helping.
For distributors, we provide superb equipements and good
solutions(include 12 cleaning serise) for your customer, free
training and free aftersales to make long term and win-win result.
For terminal clients, we support u best quality machine and good
service and cleaning solution till u make full use of the
equipments.
We have strong customer feedback in many industries like
Automotive, Molds, Aerospace, Firearms and etc.
We are here for you at 24/7. Please do not hesitate to contact us
if you are interested in our products.
