TiAlN Coating End Mills For Hardened Steel With 30° Helix Angle
Brand Name:Supal
Certification:ISO9001
Model Number:Roughing End Mill
Minimum Order Quantity:5PCS
Delivery Time:7-15DAYS
Payment Terms:T/T
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Location:
Changzhou Jiangsu China
Address:
No.105 Punan Street,Xixiashu Town ,Xinbei District,Changzhou City, Jiangsu Province,China
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Product Description:
Carbide roughing end mills are typically made from solid carbide, which is a hard and durable material. Carbide tools can withstand high cutting speeds and temperatures, making them suitable for demanding machining applications.
Many carbide roughing end mills have a specialized coating applied to the cutting edges. Common coatings include TiAlN (Titanium Aluminum Nitride) and TiCN (Titanium Carbonitride). These coatings enhance tool life by reducing friction, dissipating heat, and improving chip evacuation.
Carbide roughing end mills feature a specific geometry optimized for aggressive material removal. They typically have a coarse pitch and large helix angle to facilitate efficient chip evacuation. This design helps prevent chip clogging and reduces cutting forces.
Carbide roughing end mills often have multiple flutes (typically three or more). The additional flutes increase the tool's cutting edge density, enabling it to remove material more rapidly. However, more flutes can lead to a smaller chip load per tooth, so it's important to balance the number of flutes with the machine's capabilities.
The primary purpose of a carbide roughing end mill is to remove material quickly. With their robust design, high cutting speeds, and aggressive chip evacuation, these tools can achieve high metal removal rates and reduce machining time.
Applications:
When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Here are the key considerations:
- Material Compatibility: Die and mold making often involves working with a wide range of materials. It's essential to choose a carbide roughing end mill that is specifically designed for machining the materials used in the processes. Consider the tool's coating, geometry, and cutting parameters to ensure optimal performance and tool life.
- Tool Coating: The choice of tool coating has a considerable impact on the performance and tool life of a carbide roughing end mill. Different coatings, such as TiAlN, TiCN, and TiAIN, offer different levels of hardness, heat resistance, and lubricity. Select a coating suitable for the materials, as well as the cutting conditions and desired surface finish.
- Geometry and Flute Count: The geometry and flute count of the carbide roughing end mill play a crucial role in efficient material removal and chip evacuation. Consider factors such as helix angle, rake angle, flute count, and chip breaker design. Optimal values will depend on the materials, cutting conditions, and balance between material removal rate and surface finish.
- Rigidity and Stability: Die and mold making often involves machining complex parts with tight tolerances. It's essential to choose a carbide roughing end mill that offers rigidity and stability. Look for tools with a solid and robust design that can withstand the cutting forces and vibrations.
- Cutting Parameters: Consider the recommended cutting parameters, such as spindle speed, feed rate, and depth of cut, provided by the tool manufacturer. Following the recommended cutting parameters will help achieve optimal tool life, surface finish, and material removal rates.
- Tool Life and Cost: Balancing tool life and cost is necessary in die and mold making, as these are often high-precision and high-value components. Evaluate the expected tool life of different carbide roughing end mills and consider the overall cost-effectiveness. Tool performance, cost, and the specific requirements must be balanced.
- Consult with Tooling Experts: It's highly recommended to consult with tooling experts, such as tool manufacturers or experienced machinists, who have expertise in die and mold making. They can provide insights and recommendations based on their knowledge of specific tool designs, coatings, and materials.
Customization:
Customized Services For Roughing End Mill
Product Details:
- Brand Name: Supal
- Model Number: Roughing End Mill
- Place of Origin: Changzhou,Jiangsu,China
- Certification: ISO9001
- Minimum Order Quantity: 5PCS
- Price: To be negotiated
- Packaging Details: 1PC/TUBE
- Delivery Time: 7-15DAYS
- Payment Terms: T/T
- Supply Ability: 1000000000PCS/MONTH
- Corner Radius: 3mm
- Cutting Edge Type: Square
- Flute Length: Long
- Flute Number: 4
- Material: Carbide
Special Features:
- End Mills For Hardened Steel
- Roughing End Mill For Stainless Steel
- Precision Cutting Tools
Support and Services:
Roughing End Mill provides technical support and service to help you achieve the highest level of machining performance. Our experienced team of experts can help you choose the right tool to meet your specific application needs. We will provide comprehensive troubleshooting to ensure that your end mill provides the best performance possible. Additionally, we offer ongoing support to help you optimize your end milling operations. Our goal is to ensure customer satisfaction and to maximize the value of your investment.
Packing and Shipping:
Roughing End Mill Packaging and Shipping:
The Roughing End Mill is carefully packaged in a box to ensure no damage occurs during transportation. It is then placed in a larger box with plenty of cushioning material and shipped via a reliable shipping company.
FAQ:
- Q: What is the Brand Name of this product?
- A: The Brand Name of this product is Supal.
- Q: What is the Model Number of this product?
- A: The Model Number of this product is Roughing End Mill.
- Q: Where is this product from?
- A: This product is from Changzhou, Jiangsu, China.
- Q: What certifications does this product have?
- A: This product has ISO9001 certification.
- Q: How many pieces are the minimum order quantity?
- A: The minimum order quantity is 5PCS.
TiAlN Coating End Mills For Hardened Steel With 30° Helix Angle
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