Product Description:
Ball nose end mill is a type of milling cutter used in machining
applications. It has a hemispherical tip that is designed to create rounded contours, grooves, and other 3D
shapes on a workpiece.
Ball nose end mills are commonly used in the manufacturing of
molds, dies, and other complex parts that require intricate shapes
and contours. The ball nose end mill is typically made of high-speed steel or carbide, and it comes in
a variety of sizes and shapes to suit different machining
applications.
The diameter of the ball nose end mill can range from a few
millimeters to several centimeters, with larger sizes being used
for roughing and smaller sizes for finishing operations. When using
a ball nose end mill, it is important to consider the material
being machined, the depth of cut, the spindle speed, and the feed
rate.
These factors can have a significant impact on the performance of
the end mill and the quality of the finished part. Properly
selecting and using a ball nose end mill can help achieve high-quality machining results and improve
productivity in manufacturing operations.
Features:
Carbide ball nose end mills are a great option for machining applications because they offer several advantages over other types of end mills. The key features of these end mills
include their hardness, precision, longevity, versatility, and coatings, all of which make them an ideal choice
for many industrial operations.
Carbide end mills are extremely hard and wear-resistant, allowing
them to cut tough materials such as steel, stainless steel, and
titanium. They also have low deflection and high rigidity, which
allows them to achieve accurate and precise cuts in complex shapes
and contours. This makes them suitable for a wide range of
applications.
Additionally, carbide ball nose end mills are extremely durable and
last for a long time, making them a cost-effective option. They are
capable of withstanding heavy loads and high-speed cutting without
becoming dull or breaking. These end mills come in various sizes
and shapes, so they can be applied to any machining application.
Finally, carbide ball nose end mills can be coated with materials
such as titanium nitride (TiN), titanium carbonitride (TiCN), and
aluminum titanium nitride (AlTiN) for added benefits. These
coatings offer improved wear resistance, lowering of friction and
heat, and improved chip evacuation.
Technical Parameters:
The
technical parameters of a ball nose end mill can vary depending on the specific
application and the manufacturer, but some of the common parameters
include:- Diameter: The diameter of the ball nose end mill is typically measured in
millimeters or inches and refers to the size of the tool's cutting
edge.
- Flute length: The flute length of the end mill refers to the length of the
cutting portion of the tool. This parameter is important for
determining the maximum depth of cut that the end mill can achieve.
- Number of flutes: The number of flutes on a ball nose end mill refers to the number
of cutting edges on the tool. End mills can have 2, 3, 4, or more
flutes, with each additional flute providing additional cutting
edges and potentially improving the surface finish of the machined
part.
- Shank diameter: The shank diameter of the end mill is the size of the portion of
the tool that is held in the tool holder. This parameter is
important for ensuring that the end mill is compatible with the
machine's spindle.
- Overall length: The overall length of the end mill refers to the total length of
the tool, including the cutting portion and the shank. This
parameter is important for determining the tool's reach and for
ensuring that it can be used in the desired application.
- Cutting parameters: The cutting parameters for a ball nose end mill include the
spindle speed, feed rate, and depth of cut. These parameters will
vary depending on the material being machined, the size of the end
mill, and the desired surface finish.
- Coating: The end mill may be coated with various materials to improve its
performance and extend its tool life. Common coatings include
titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum
titanium nitride (AlTiN).
Applications:
Ball nose end mills are versatile tools that can be used to machine a wide range of
materials. Some common materials that ball nose end mills are used
to machine include:
- Metals: Ball nose end mills are often used to machine metals such
as aluminum, copper, brass, and steel. They can be used for
roughing, finishing, and contouring operations.
- Plastics: Ball nose end mills are also commonly used to machine
plastics such as acrylic, polycarbonate, and nylon. They can be
used for cutting complex shapes and contours with tight tolerances.
- Composites: Ball nose end mills can be used to machine composite
materials such as carbon fiber and fiberglass. They are able to cut
these materials without causing delamination or other damage.
- Wood: Ball nose end mills can also be used to machine wood and
other soft materials. They are often used in the manufacturing of
furniture, cabinetry, and other wooden products.
- Ceramics: Ball nose end mills can be used to machine ceramics such
as alumina, zirconia, and silicon nitride. They are able to cut
these materials with high precision and without causing cracking or
chipping.
- Glass: Ball nose end mills can also be used to machine glass,
although this requires specialized tools and techniques. They can
be used to create intricate patterns and shapes on glass surfaces.
Customization:
Customized Ball Nose End Mill from SUPAL
Brand Name: SUPAL
Place of Origin: Changzhou, Jiangsu, China
Shank Diameter: 6mm
Coating: TiAlN
Cutting Diameter: 3mm
Radial Rake Angle: -7°
Material: Carbide
This Ball Nose End Mill is a perfect Router Bit Set, Cemented
Carbide End Mill and Milling Cutter for your project.
Support and Services:
Technical Support and Service for Ball Nose End Mill
We provide comprehensive technical support and service for Ball
Nose End Mill, including:
- Pre-sales advice and guidance on the selection of the most suitable
product.
- Installation and setup advice.
- Uninterrupted maintenance and parts replacement.
- Troubleshooting and problem solving.
- Tailor-made solutions to satisfy customer's specific needs.
- Timely and comprehensive after-sales service.
Packing and Shipping:
Packaging and Shipping for Ball Nose End Mill:
The Ball Nose End Mill is packed in a sealed plastic bag for
protection and shipped in a cardboard box. The box is labeled with
the product name, product description and product quantity.
The box is then secured with packing tape and put in a shipping
container. The container is labeled with the customer's name,
address, and contact details.