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Customized Shank Diameter Router Bits for Carbon Steels & Alloy Steels

Customized Shank Diameter Router Bits for Carbon Steels & Alloy Steels

Brand Name:ODM/OEM
Model Number:CUSTOM
Minimum Order Quantity:5PCS
Delivery Time:7-15Days
Payment Terms:T/T,Paypal,Alipay
Place of Origin:Changzhou,Jiangsu,China
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Location: Changzhou Jiangsu China
Address: No.105 Punan Street,Xixiashu Town ,Xinbei District,Changzhou City, Jiangsu Province,China
Supplier`s last login times: within 27 hours
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Product Details

Product Description:

Carbide custom tools are a popular choice for CNC (Computer Numerical Control) machining, providing optimal performance when cutting and shaping various materials such as metals, plastics, and woods. The tool is composed of a combination of tungsten carbide and cobalt, making it extremely durable and able to withstand high temperatures and pressures.

When designing custom carbide tools, engineers turn to CAD (Computer-Aided Design) software. This enables them to create detailed 3D models of the tool and simulate its performance in different machining conditions. After the design is finished, advanced CNC grinding machines are used to produce highly precise and complex shapes.

The benefits of custom carbide tools are evident: they can last longer than standard tools, work with greater accuracy, and reduce downtime. Thus, they are used in a variety of industries, including aerospace, automotive, medical, and consumer electronics.

Features:

Custom Carbide Tools

Custom carbide tools are usually more pricey than standard tools owing to the additional designing and manufacturing processes involved in their making. The cost of a custom carbide tool is based on the complexity of the design, the scale of the tool, the number being produced, and other factors.

In some situations, the higher cost of a custom carbide tool may be compensated for by the improved efficacy and efficiency that it brings about. For instance, a custom tool designed to work on a designated part may be able to do so faster and more precisely than a typical tool, resulting in a decrease in the total production time and expenses.

Nevertheless, it's essential to objectively assess the cost-effectiveness of selecting custom carbide tools for a given machining task. In certain cases, a standard tool may be sufficient and more price-effective, especially for simpler machining tasks or low-volume production runs.

At the end of the day, the decision to utilize custom carbide tools must be based on a thorough analysis of the precise machining demands, production goals, and overall costs and benefits.

Technical Parameters:

Design Considerations for Custom Carbide Tools

When designing custom carbide tools, there are a few key technical parameters that need to be taken into account. Material composition, tool geometry, tool holder compatibility, cutting parameters, and surface finish requirements are all important for optimizing the performance of the tool.

The material composition of the tool should be chosen to optimize performance for the particular application. Commonly used carbide materials are tungsten carbide and cobalt, although the precise composition of these materials can be tailored to the application.

The geometry of the tool must also be taken into account. This includes the design of the cutting edges, like the shape, size, and angle. The cutting edges should be designed to achieve the best machined surface finish and cutting performance.

Coatings can be applied to the tool to reduce friction and wear, and to improve chip evacuation. Some common coatings are titanium nitride (TiN), titanium carbonitride (TiCN), and diamond-like carbon (DLC).

The design of the tool must be compatible with the tool holder being used in the CNC machine. Additionally, the cutting parameters, such as cutting speed, feed rate, and depth of cut, must be properly selected to optimize the performance of the tool.

Finally, the surface finish requirements of the machined part must be taken into account. This can affect not only the design of the tool, but the choice of cutting parameters and coatings.

By carefully considering these technical parameters and tailoring the design of the tool, custom carbide tools can provide superior performance and longer tool life compared to standard tools.

Applications:

Here are some examples of machining applications where custom carbide tools are often more cost-effective than standard tools:

High-volume production runs: In cases where a large number of parts need to be machined, custom carbide tools can be designed to optimize the machining process for maximum efficiency and productivity. This can reduce the overall cost per part and justify the higher initial cost of the custom tool.

Complex part geometries: When machining complex shapes or features, a custom carbide tool can be designed to precisely match the contours of the part, reducing the need for multiple tool changes and minimizing the risk of errors or defects.

Difficult-to-machine materials: Some materials, such as high-strength alloys or hardened steels, can be challenging to machine with standard tools. Custom carbide tools can be designed with specialized geometries and coatings to improve cutting performance and extend tool life, reducing the overall cost per part.

Tight tolerances and surface finishes: For applications that require very tight tolerances or precise surface finishes, custom carbide tools can be designed to meet these specific requirements, reducing the need for secondary operations or post-processing.

Overall, the decision to use custom carbide tools should be based on a careful analysis of the specific machining requirements, production goals, and overall costs and benefits. In many cases, custom carbide tools can provide significant advantages over standard tools, including improved performance, longer tool life, and reduced downtime, which can ultimately lead to cost savings over the long term.

Customization:

Custom End Mills provide cnc lathe machining, Lollipop milling cutter and non-standard machine tools with ODM/OEM Brand Name, Model Number CUSTOM. It comes from Changzhou, Jiangsu, China with minimum order quantity 5PCS. The price can be negotiated and the delivery time is 7-15days. The payment terms can be T/T, Paypal and Alipay. The supply ability can reach 100000000000PCS. The end mills are suitable for stainless steels and copper alloy with TiAN, AlTiN/TiAlN, DLC and NANO coating. The packaging is one plastic pipe pack one piece with 10 pieces per group. The cutting edge angle can be 35/38/45/55. It is suitable for Michael, Deckel, ANCA, TTB and TOP CNC Machine.

Support and Services:

Custom End Mills Technical Support and Service

We are committed to providing the highest quality custom end mills and technical support for our customers. Our experienced team of engineers and specialists are available to answer questions, provide product advice, and assist with troubleshooting any issues you may have.

We offer technical support for our custom end mills in the following ways:

  • Phone Support – Our customer service team is available to answer any questions you may have about our custom end mills.
  • Email Support – We provide technical support via email for all our custom end mill products.
  • Online Chat – Our online chat support team is available to answer any questions you may have about our custom end mills in real time.
  • On-site Support – Our team of engineers can come to your location to provide hands-on support and troubleshooting for any custom end mill issues you may have.

We also offer a full range of services for custom end mills, including design, manufacturing, testing and maintenance. Our experienced team of engineers and specialists can help you create the perfect custom end mill for your specific application. We offer competitive pricing and fast turnaround times, so you can get the perfect custom end mill in no time.

Packing and Shipping:

Packaging and Shipping
  • Custom End Mills are securely packaged in heavy-duty boxes to ensure safe transport.
  • We offer both local and international shipping.
  • All orders are shipped within 24 hours of payment confirmation.
  • We offer free shipping in the USA.
  • International shipments are subject to customs fees and any other applicable taxes.
China Customized Shank Diameter Router Bits for Carbon Steels & Alloy Steels supplier

Customized Shank Diameter Router Bits for Carbon Steels & Alloy Steels

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