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Automatic Packing Production Line Single Grade Reverse Osmosis
Water Pretreatment
1Pretreatment Part
Raw Water Tank: raw water tank should be cleaned once per month.
⑵ Multi Media Filte
multi media filter should be done anti washing 1-2 times per 2
days.(first positive washing, then anti washing, after positive
washing,beginning to run).
Activated Carbon Filter: :(should be cleaned when multi media
fileter is running)
Activated carbon filter should be done anti washing and positive
washing 1-2 times per 2 days (first anti washing, then positive
washing).
Please don’t use water which doesn’t go through activated carbon
filter to enter reverse osmosis membrane, otherwise membrane damage
can’t be recovered.
Ion Exchange Softening System:
The main functions of the cationic resin is adsorption of calcium
and magnesium ions, cationic resin is up to be saturated after a
period of operation,it doesn’t do adsorption of calcium and
magnesium ions when cationic resin is up to be saturated,at the
moment saturated cationic resin doesn’t play a role, need to use
saturated brine to do cationic resin regeneration.It can work again
after its regeneration.
Cationic Resin Regeneration Method: Putting saturated brine into
cationic resin tank and soaking it for 12 hours, then washing
saturated brine in the tank clean.
⑸ Precision filter
Filter element of precision filter should be replaced or cleaned
once per 90 days or when every filter’s pressure is more than
0.1MPa.
2. Reverse Osmosis Device Running
Please make sure that all the preparatory work has been completed
and every valve of pretreatment system is running before running,
⑴ Automatic Startup:
raw water pump startup, delayed startup high pressure pump,
flushing electromagnetic valve timing automatic flushing, making
the flow rate reach the rated value.
⑵ Manual Startup
raw water pump startup, high pressure pump startup, flushing
electromagnetic valve startup, making the flow rate reach the rated
value.
Precautions:
When automatic startup, every pump running is controlled by liquid
level conditions of every tank, it can automaticlly start when
conditions are ok.
②
When manual startup, every pump running is not controlled by liquid
level conditions of every tank.
③
When equipment has runned for 2 hours, electromagnetic valve
automaticlly washs for 2 minutes.
Notice: When reverse osmosis is running, cleaning water pump switch
must be turned off, otherwise cleaning water pump will be burned
down.
3,: Shutdown
①
High pressure pump stopping, raw water pump stopping
②
Pretreatment control is manual, closing tap water inlet valve in
front of raw water tank.
Notice: If pretreatment is automatic control, the main machine
power shoud be supplied for 24 hours, that is to say, general power
of reverse osmosis can’t be cut off, but power switch on panel can
be turned off.
Reverse Osmosis Debugging Operating Procedures
(1) Work Which Should Be Finished Before Reverse Osmosis System
Debugging
Every power connection positon is good (including every raw water
pump, high pressure pump)
All pipes and equipments in the front of reverse osmosis device
need to be washed, these equipments need to be debugged and they
run well.
③
All related liquid medicine is ready.
④
Related reagent and instrument which are used for operation
supervision are ready.
⑤
Interlocking,alarm and online analysis control instrument in the
front of reverse osmosis high pressure pump is normal and the alarm
point has been set up.
Reverse Osmosis Device Debugging Steps
.
Using low pressure water flow to wash reverse osmosis pressure
container and related parts of RO device.
Installers wear suitable gloves, safety glasses and wear safety
boots, take out membrane elements from a sealed plastic bag, push
them into pressure container one by one according to water flow
direction, smear slycerin on the seals installed on the two sides
of end plate of membrane elements and pressure container to do
lubrication.
③ Membrane elements are stored in sealed plastic bags, vacuum
preservation or solution preservation, solution includes 1.4% (mass
ratio) sodium sulfite disinfection solution, and includes 18% (mass
ratio) slycerin, this disinfection solution may cause eye
irritation and skin allergy. So when take out membrane elements
from plastic bags, please pay attention to protect eye and skin so
that you won’t be hurt, if your eyes are hurt, you should use a lot
of clean water to wash for 15 minutes at once and go to hospital.
④ Please begin trial operation after Membrane installation.