overview

Polycrystalline Diamond PCD Insert:

PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tips( cutting from PCD blank) and a carbide substrate.

PCD milling cutter adopts polycrystalline diamond polishing treatment, the use of diamond friction coefficient is low, and non-ferrous metal affinity is small, can prevent metal and tool bonding together, suitable for processing watch accessories, mobile phone digital products workpiece, aluminum highlights, gold and silver jewelry, optical parts, military, auto parts and other precision and ultra-precision machining industry. Our professional custom, all kinds of specifications and sizes can be customized.
Selection of ultrafine particles of high quality bar material, processing using imported five-axis tool grinding machine, strict tool inspection standards to ensure the consistency of tool size and runout.
The uneven U-shaped groove design makes the chip discharge space larger, more smooth, suitable for large feed cavity machining, end edge insertion and milling processing. Finishing, no Yin and Yang surface, vibration, bright line.
The front tool surface polishing makes the workpiece surface finish higher, the sharp Angle protection greatly enhances the rigidity and shock resistance of the tool, reduces the tool break, prolongs the tool service life, reduces the number of tool changes, and improves the processing efficiency.
The new double back Angle design enhances the wear resistance, shock resistance, anti-cracking edge of the tool and prolongs the service life of the tool.
The suitable negative front Angle design takes into account the strength and sharpness of the cutting edge, and the large core diameter enhances the rigidity of the tool, making the cutting and chip removal more stable. The ultra-wide capacity chip removal has the function of strong cutting, and the chip removal is more smooth, and high-speed processing can be achieved, and the workpiece is more high-precision and shiny.
The handle chamfer layout is easier to clamp and the laser marking quality of the handle is more guaranteed.

[JOEBEN Tool Features] JOEBEN's tools mainly have the following characteristics:
1, long use time, sharp edge design, combined with new coating treatment, the tool is not easy to wear;
2, the choice is large, the same blade diameter, there are a variety of different blade length and full length, convenient for different degrees of processing speed needs and processing distance needs;
3, a wide range of processing materials, for cast iron, stainless steel, carbon steel, hardened steel, graphite, composite materials, acrylic and other different hardness materials for precision processing;
4. It is not easy to break the knife, and the edge adopts scientific structural design to maximize the rigidity and strength of the blade;
5, high processing efficiency, designed for precision and speed milling processing;
6, suitable for machine tools, joeben CNC tools can be used in CNC, computer gong, engraving machine, CNC lathes or other machine tools;
7, high processing accuracy, the use of fine tungsten steel, precision CNC for cutting edge grinding, coupled with coating treatment, the production of precision tools, only the use of precision tools, combined with precision equipment production, in order to produce precision products.

[Tool selection] Reasonable selection and maintenance of tools, easy to play the efficiency of the use of tools, conducive to the number and length of use of tools, control costs, JOEBEN tools have the following suggestions:
1, according to the structure of the processed product, material and processing hardness selection of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3, the overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the workpiece position on the impact load.
4, using the tool pitch suitable for the process, so that there is not too much blade at the same time and workpiece mesh caused by vibration during cutting, on the other hand, in the milling of narrow workpiece or milling cavity to keep the blade and workpiece mesh.
5, try to use the feed amount of each blade, so that the cutting position can be obtained when the chip is thick, so as to reduce tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose the tool diameter suitable for the width of the workpiece.
7, choose the appropriate main declination Angle.
8. Place each tool in a regular and orderly manner.
9, follow the rules of tool maintenance and repair, and monitor the tool wear condition.
When processing hard brittle and hard ductile workpieces with superhard abrasive, its consumption is very small, can directly carry out high-speed roughing to fine processing of heat treated materials below 50 degrees, reduce the number of tool changes, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the processing accuracy of the workpiece, but also can ensure the machining accuracy of the workpiece. And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine high-hardness diamond material, ensure high precision, effective cutting burrs, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.

Diamond Tool Re-lapping / Polishing/Re-shaping

We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.

Diamond Jewellery Manufacturing Consultation

We also provide consultation service in setting up new production line for jewellery making. With about 30 years of experience in the jewellery manufacturing industry. We have rich experience for jewellery making. We have full range of diamond tools that used for jewellery cutting and texturing.

• Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
• HRC: 45/55/60/65 HRC ,After quench, for processing large hardness of 150°
• Other Service: OEM/ODM or custom-made
• Effect: cut aluminum parts in large area, saving time and labor
• Machining parts:Outer circle and inner circle of turning parts

Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

Our advantage:

• 1. 10 years experience in carbide roll and cutting tool manufacturing
• 2. From row material to tool produdtion.
• 3. World top level prodution equipment and rich experience team

ATTACTION:

• 1.Make sure work piece and machine are stable and use a precision holder.
• 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
• 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

ShenZhen Joeben Diamond Cutting Tools CO,.Ltd

Joeben is a national high-tech enterprise that independently develops,produces and sells high precision cutting tools and their supporting .After several years of efforts and exploration ,it has been far ahead by its excellent quality and high-quality serivce in cutting tool industry .Diamond cutting tool,naturral diamond(ND)cutting tool,Polycrystaline diamond (PCD)cutting tool,polycrystalline cubic boron nirtide(PCBN)cutting tool,CBN cutting tool,PCD polishiing cutter,chamfering cutter,milling cutte,high optical cutter,acrylic diamond polishing cutter and high-performance metal cutting tool,etc.are our major products,which have been mainly applied in the processing of high-end brand mobile phone’s shell,such as apple and Samsung,the indusrty of taransportation components and.Our company is also expert in the polishing processing of aluminum alloy,acrylic,plastic and light guide plate,etc..All of our products have passde ISO9001 quality system certification.

The company began to design and develop CNC machine tools in 2017and has met its own processing needs.

At present, the company has 80 employees, including 15 engineering design team, 50 production staff and 10 quality inspection staff.

Our company's vision is to build a world-class quality cutting tool brand.