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PCD diamond tool: Natural diamond is expensive, diamond is widely used in cutting or polycrystalline diamond (PCD), since the early 1970s, the use of high temperature and high pressure synthesis technology prepared polycrystalline diamond (Polycrystauine diamond, referred to as PCD blade after the successful development of In many cases, natural diamond tools have been replaced by artificial polycrystalline diamond. PCD raw materials are abundant, and its price is only one-tenth to one-tenth of natural diamond. PCD tool can not grind out extremely sharp edge, the surface quality of the workpiece processing is not as good as the natural for non-ferrous metals and non-metallic fine cutting, it is difficult to achieve ultra-precision mirror cutting.
Application scope of natural diamond milling cutter: hardware
parts; Auto parts; Surface treatment; Craft products; Fine carving;
Copper batch flower; Mobile phone metal keys; Mobile phone case;
Digital shell; Metal highlight batch flower; Watch surface, word
nail; The case reflects the knife; Nameplate, sign highlight batch
flower; Car CD pattern; Car colorful pattern; Car sun pattern;
Aluminum products highlight; Electrical shell batch flower;
Electrical panel; Vehicle panel; Computer peripherals; Transparent
computer case; Acrylic polishing; Compression (plexiglass)
highlight (polishing) chamfer; A lens; Windows; Motor rectifier
fine car, etc. Mainly used for all kinds of metals, gold, silver,
copper, aluminum alloy, zinc alloy and non-metallic materials,
acrylic, PVC, PC, plastic and other materials of high light
chamfering and straight edge mark light cutting, cutting surface
bright mirror highlight effect, long service life. According to the
requirements of customized tool tip diamond width, Angle, material,
tool bar size. R Angle arc can be controlled in 0.02-0.05,
chamfering knife commonly used specifications in 45°, 75°, 78°,
diamond width is 3.0* 3.0mm.
Processing features: strong stability, specular highlight, smooth
chip, reduce cutting resistance, improve processing efficiency and
tool life.
Cutting tool can be repeatedly grinding several times: cutting tool
raw materials using industry standards screening, to ensure that
the quality of the tool in the appearance of wear, no need to
change the tool, our company provides grinding services, after our
company grinding the tool, restore the cutting quality of the past,
effectively save the processing cost.
Single crystal diamond tool brittleness is large, the blade is very
sharp, when the impact is easy to produce collapse edge, so as far
as possible in the balance, no vibration of the working conditions
to use, but also should be as far as possible to improve the
rigidity of the workpiece and tool and the rigidity of the whole
system, increase its seismic capacity, cutting dosage below more
than 0.05mm is appropriate.
High cutting speed can reduce the cutting force, while low cutting
speed can increase the cutting force, thus accelerating the tool
collapse failure. Therefore, the cutting speed should not be too
low when using single crystal diamond tool.
It's used to machine wide range materials such as nonferrous
metal,likeAluminum,Aluminum Alloy,Copper,Copper Alloy,Tungsten
Carbide,Wood,Reinforced Plastic,Rubber,Graphite,Composite
Material,Carbon Fiber,Glass Fiber,Composite Ceramic ect....
Grade | Work-piece material | Hardness | V(m/min) | F(mm/rev) | Ap(mm) |
CBN | Gray cast iron | HB170-300 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
Nodular cast iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-0.5 | |
Alloyed cast iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-0.5 | |
Fe-based P/M | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
Hardened steels | HRC55-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
Heat-resistant alloys | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
PCD | AI and AI alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
Non-mentals Cemented | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
Type | PCD/ MCD/ ND/ CVD/ CBN |
Features | No burs, high precision, good surface effects and high cutting efficiency and long work time |
Advantages | Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first |
Brand | Joeben |
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: