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Custom Diamond Cutters PCD MCD Roughing And Grooving Tool For Aluminum Plastic

Custom Diamond Cutters PCD MCD Roughing And Grooving Tool For Aluminum Plastic

Brand Name:Joeben
Certification:ISO9001:2015 , GR201744202646
Model Number:PMCT1268
Minimum Order Quantity:1 Piece/Pieces
Delivery Time:3-8work days
Payment Terms:L/C, T/T, , D/A
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Location: Shenzhen Guangdong China
Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen
Supplier`s last login times: within 45 hours
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Product Details

Custom Diamond Cutters PCD MCD Roughing and Grooving Tool for Aluminum Plastic

overview

Diamond Tool Re-lapping / Polishing/Re-shaping

We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.

Diamond Jewellery Manufacturing Consultation

We also provide consultation service in setting up new production line for jewellery making. With about 30 years of experience in the jewellery manufacturing industry. We have rich experience for jewellery making. We have full range of diamond tools that used for jewellery cutting and texturing.

Our technicans will give you valuable suggestions on how to selection the most suitable tool and machines for your company.

Polycrystalline Diamond PCD :

PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tips( cutting from PCD blank) and a carbide substrate.

[Tool selection] Reasonable selection and maintenance of tools to facilitate the use of tools efficiency, conducive to the use of tools times and duration, cost control, JOEBEN tool has the following suggestions:
1, according to the structure of the processed product, material and processing hardness of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3. The overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the position of the workpiece on the impact load.
4, the use of suitable for the process of tool pitch, so that when cutting without too much blade and workpiece meshing caused by vibration, on the other hand, in milling narrow workpiece or milling cavity to keep the blade and workpiece meshing.
5, try to use the feed per blade, so as to obtain the cutting position when the chip is thick, so as to reduce the tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose suitable for the workpiece width of the tool diameter.
7, choose the appropriate main deflection Angle.
8. Place each tool in a regular and orderly manner.
9. Follow the rules of tool maintenance and repair, and monitor tool wear condition.
With super hard abrasive processing hard brittle and hard toughness difficult processing workpiece, its consumption is very small, heat treatment materials below 50 degrees directly high-speed rough processing to fine processing, reduce the number of tool change, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the machining accuracy of the workpiece, And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine and high hardness diamond material, to ensure high precision, effective cutting burr, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.


GradeWork-piece materialHardnessV(m/min)F(mm/rev)Ap(mm)
CBNGray cast ironHB170-300500-15000.1-0.40.1-1.5
Nodular cast ironHB240-300200-4000.1-0.40.1-0.5
Alloyed cast ironHB240-300150-3000.05-0.40.1-0.5
Fe-based P/MHRC45-5050-1500.05-0.40.05-0.5
Hardened steelsHRC55-6580-2000.05-0.20.05-0.2
Heat-resistant alloys50-2000.05-0.20.05-0.2
PCDAI and AI alloys200-30000.05-0.50.05-1.0
Non-mentals Cemented100-5000.05-0.50.05-1.0
Carbide20-300.05-0.20.05-0.2
Product NamePCD/CBN/MCD/ND Inserts High Quality Diamond Inserts
Suitable MaterialGold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel
TypePCD/ MCD/ ND/ CVD/ CBN
FeaturesNo burs, high precision, good surface effects and high cutting efficiency and long work time
AdvantagesFactory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first
BrandJoeben
Welcome and congratulations!You found us a professional factory!
Size & Design

1.We not only supply all kinds of high quality solid carbide turning tool ,but

also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw

Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head.

2. We have 0.02mm-25mm different diameter and 38mm-150mm length

Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you

to choose.

3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can

produceaccording to your drawing,too.Or the hot deisgned recommend

to you.

4. HS Code reference for you to control everything:8207709000.
5. Mixed size and types in one batch available.
6. For distributor,we can label your brands on cutters and plastic box.
Plating

1. We accept Mix coated in the same model number, Also one batch with

different coating and types.

2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors!
MOQ (Small Qty )5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ.

OEM

One-Step Packing

We package all our goods carefully.We also accept your packing design OEM

packing it for your control.

Samples Service1. Some items free samples for you.
2. Free samples but pay shipping cost.
3. Lowest shiping fee for you to choose.
4. Order to us,sample fee will be refund to you.
5. Become our VIP clients,free samples for you!
6.OEM samples are hot welcome.
  • Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
  • HRC: 45/55/60/65 HRC ,After quench, for processing large hardness of 150°
  • Other Service: OEM/ODM or custom-made
  • Effect: cut aluminum parts in large area, saving time and labor
  • Machining parts:Outer circle and inner circle of turning parts



Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1.Make sure work piece and machine are stable and use a precision holder.
  • 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

China Custom Diamond Cutters PCD MCD Roughing And Grooving Tool For Aluminum Plastic supplier

Custom Diamond Cutters PCD MCD Roughing And Grooving Tool For Aluminum Plastic

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