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Durable PCD CBN insert cutting tools for hard metal
overview
PCBN applicable processing materials:
PCBN is mainly suitable for processing various high-hard materials
such as: cold-work tool steel, hot-work tool steel, high-hard
steel, bearing steel, hardened steel, powder smelting steel, powder
smelting metal, martensitic stainless steel, high-strength steel,
High manganese steel, white cast iron, austenitic soft iron, etc.
Soft materials and wear-resistant materials such as: gray cast
iron, sintered iron, etc. Difficult-to-machine materials such as:
Inconel718, case hardened alloy, sintered WC, ductile iron, IGI,
etc.In addition, it is very important to accurately judge the PCBN
life. If the tool wear is severe, the cutting force and cutting
temperature increase, and it is difficult to control the size and
surface integrity of the workpiece during cutting.
PCBN has strong chemical inertness and will not chemically react
with ferrous metals at high temperatures
1. For machining cast iron
2. For processing high hardness, high wear-resistant alloy cast
iron and casting high-speed steel
3. For machining hardened steel
For machining difficult-to-machine materials, such as: superalloys,
tungsten carbide, etc.
Tool wear judgment method:
1. Look at the machining process: if there are continuous regular
sparks during the machining process, it means that the tool has
been worn, and the average life of the tool can be determined
according to the average life of the tool.
2. Look at the color of the iron filings: if the color of the iron
filings changes, it means that the processing temperature has
changed. At this time, it means that the tool has begun to wear.
3 Look at the shape of the iron filings: the iron filings are
jagged on both sides, the iron filings are abnormally curled, and
the iron filings become finer. These phenomena are all caused by
the tool.
Damage judgment basis.
3. Look at the changes in the surface brightness of the workpiece:
the brightness continuously reduces the tool wear.
5. Listen to the change of the sound during processing: the wear of
the tool will cause too much resistance to cutting, so pay
attention to avoid "sticking the knife", which will cause the
workpiece to be scrapped
6. Observe the change of the machine tool load data: if there is a
significant incremental change, the tool has been worn.
7. Observe the burr changes on the edge of the workpiece: when the
tool is cut out, the workpiece has serious burrs and the phase
roughness decreases.
8. Observe the change of workpiece size: obvious phenomena such as
workpiece size change are also the criteria for determining tool
wear.
Material | CBN, PCBN, Carbide |
OEM/ODM | Acceptalbe |
Manufacture | Yes |
No of Edge | 1-4 |
Cutting Material | Hardened steel, cast iron, HSS roll, sintered metal, high hardness mat |
Package | 1pc/5pcs/10pcs per plastic box |
MOQ | 2pcs |
Delivery Time | 7-10 days |
Advantage | Durable, Excellent surface finish, Reduce the cost |
Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
Type | PCD/ MCD/ ND/ CVD/ CBN |
Features | No burs, high precision, good surface effects and high cutting efficiency and long work time |
Advantages | Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first |
Brand | Joeben |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: