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Precision Engraving Machine Cutter Cutting Bits PCD cnc carving tool diamond burr router bits for stone granite
Main indicators
PCD milling cutter shall be used for turning various non-ferrous
metals such as aluminum, copper, magnesium and their alloys, hard
alloys and fiber plasticizer with strong wear resistance, metal
matrix composites, wood and other non-metallic materials.The
cutting speed, feeding speed and cutting depth conditions depend on
the material and hardness of the workpiece.Due to the residual
bonding metal and graphite between diamond particles, the bonding
metal distribution in a coalesced or veined state will reduce the
wear resistance and service life of the tool.
In addition, there are residual solvent metals, which contact the
diamond surface directly.Reduce (PDC) oxidation resistance and tool
heat temperature, so the cutting performance of the tool is not
stable.The preparation of diamond thick film tool is complicated
because of the high interfacial energy between diamond and low
melting point metal and its alloy.Diamonds are difficult to
infiltrate into general low - melting solder alloys.TDF welding
tools cannot be used in high speed milling because of their poor
weldability and difficulty in making complex geometric tools.
Diamond coated tools can be used in high speed machining because,
in addition to their excellent mechanical properties, diamond
coated tools can be used to prepare arbitrary complex shape milling
cutters for high speed machining of aluminum and titanium alloy
aviation materials and difficult to process non-metallic materials
such as graphite electrode.
1. The hardness of PCD is up to 8000HV, which is 8~12 times of the
hard alloy;
2, the thermal conductivity of PCD is 700W/mK, 1.5~9 times of hard
alloy, even higher than PCBN and copper, so PCD tool heat transfer
quickly
3. The friction coefficient of PCD is generally only 0.1~0.3(the
friction coefficient of cemented carbide is 0.4~1), so PCD tool can
significantly reduce the cutting force;
4. The thermal expansion coefficient of PCD is only
0.9×10^-6~1.18×10^-6, which is only equivalent to 1/5 of the
cemented carbide. Therefore, the PCD tool has low thermal
deformation and high machining accuracy.
5. The affinity between PCD tools and nonferrous and nonmetallic
materials is very small, and the chips are not easy to bond to the
tip during the processing, forming chip deposits.
Product name | CNC convex side milling Tool |
Application Apparatus | CNC equipment |
Optional Material | Natural diamond,MCD,CVD,PCD,etc. |
Diamond Size | 0.25mm to 8mm |
Shank Material | Carbide/stainless steel |
Shank Thickness | 6mm |
Rotate speed | 10000~30000r/min |
Feed velocity | 1500~5000mm/min |
Machinable materials | gold,silver,copper,aluminum,acrylic and other Non-ferrous metal material |
PCD Recommended Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: