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1. Advantages of high frequency induction heating equipment:
1. Fast heating speed: induction heating, no oxide layer, small
deformation;
2. Using IGBT module, energy saving and power saving: 30% power
saving than electronic tube type, 20% power saving than thyristor
intermediate frequency;
3. Full protection: There are alarm indications such as
overvoltage, overcurrent, overheating, water shortage, etc., and
automatic control and protection.
4. Small size: the split structure is adopted, which is light in
weight and convenient for mobile installation;
5. Good effect: the heating is very uniform (the temperature of
each part of the workpiece can be obtained by adjusting the density
of the induction coil), the temperature rises quickly, the oxide
layer is less, and there is no waste after annealing;
6. Strong adaptability: can heat a variety of workpieces;
7. The temperature and heating time can be accurately controlled,
and the processing quality is high.
8. Environmental protection: no pollution, noise and dust;
2. Application range of Induction Brazing Machine:
high frequency induction heating brazing machine mainly aims to
melt the solder by heating it to a certain temperature for the
purpose of connecting two types of metals of the same material or
different materials.
1. Welding of various hardware cutting tools, such as diamond tool,
abrasive tool, drilling tool, alloy saw blade, hard alloy
cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering
and brazing of metals of the same variety or different
varieties, such as hardware toilet and kitchen products,
refrigerating copper fitting, lamp decoration fitting, precision
mold
fitting, hardware handle, eggbeater, alloy steel and steel, steel
and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze
welding of circular, square as well as other irregular plain pot
bottom. It is also applicable to plain braze welding of other
metals.
4. Welding of heating disc of electric hot-water kettle mainly
refers to the braze welding of stainless steel flat base, aluminum
sheet and tubular electric heating elements of various forms.
3. Technical Parameters of LSW-16 Induction Heating Machine:
Model | LSW-16 |
Working Voltage | 220V, 50/60HZ |
Max input power | 16kw |
Oscillation frequency | 28-40KHZ |
Duty cycle | 100% |
Cooling water flow | 20L/Min,0.15-0.2MPa |
Weight | 25kg |
Dimension (L*W*H ) | 420*200*360mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating, brazing,melting etc |
4. Main characteristics of LSW-16 Induction Brazing Machine :
① It is not necessary to heat the whole, the deformation of the
workpiece is small, and the power consumption is small.
②No pollution.
③The heating speed is fast and the oxidation area is small.
④The installation is simple, just connect the 220V or 380V power
supply, and the water can be in and out, and it can be completed in
a few minutes.
⑤Small footprint, simple operation, and it can be learned in a few
minutes to be particularly safe. The output voltage is lower than
36V, avoiding the danger of high-voltage electric shock.
⑥ No open flame, safer. Using eddy currents to generate
electromagnetic induction, it only heats any metal.
⑦Induction heating speed is fast, high efficiency, energy saving
and low cost
⑧ It can weld multiple workpieces at one time, which greatly
improves the welding efficiency
⑨ Even heating, no missing soldering and missing solder joints
⑩ The weld seam of the workpiece after welding is firm and full.
5. Induction Brazing Machine Application:
Heat treatment industry
1 Hot forging aims to fabricate the work pieces of certain
temperature (different materials require different temperatures)
into other shapes through forging press with the help of punch
press, forging machine or other equipments, for instances, hot
extrusion of watch case, watch flan, handle, mold accessory,
kitchen and table ware, art ware, standard part, fastener,
fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or
metals with nonmetals through the heating based on the principle of
hot expansion or hot smelting, for instances, embedded welding of
copper core of computer radiator with aluminum sheet and speaker
web, compound of steel and plastic tube, sealing of aluminum foil
(tooth paste peel), motor rotor and sealing of tubular electric
heating element.
3. Smelting mainly aims to melt the metal into liquid by using the
high temperature, which is mainly applicable to the smelting of
iron, steel, copper, aluminum, zinc as well as various noble
metals.
Forging industry
1. plate heating, bending and forming.
2. standard parts, fasteners through the hot forming.
3. the hardware tools through heat, such as pliers, wrenches and
other heat through hot forming.
4. taper shank drill rod extrusion prospecting.
5. the pipe through the hot forming, such as bends and so on.
Brazing
1. carbide cutting tools welding. Such as turning, milling, cutter
knife.
2. the diamond saw blade welding. Such as diamond saw blade,
abrasive, jagged welding. Exploration drill bit used in welding,
such as word drill, drill welding horns.
3. brass, copper
Smelting
Steel,iron, non-ferrous metals,graphite crucible smelting
6. performance and characteristics of induction heating brazing
machine:
1.Using imported Fuji power components and high-quality components
to ensure high-quality equipment quality
2. Small body weight, high efficiency and energy saving
3. Overcurrent, overvoltage, under water, overheat protection
circuit
4. Exquisite design, 304 stainless steel screws, 304 stainless
steel handlebars, no paint stripping, stripping phenomenon.