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30kw IGBT Portable electric High Frequency Induction forging
Heating Machine
1. Portable induction heating machine Working Principle:
The basic principle of IGBT high frequency induction heating
machine:
Put the workpiece into the inductor (coil), when an alternating
current of a certain frequency is passed into the inductor, an
alternating magnetic field is generated around it. The
electromagnetic induction of the alternating magnetic field
produces a closed induced current in the workpiece—eddy current.
The distribution of the induced current on the cross section of the
workpiece is very uneven, and the current density on the surface of
the workpiece is very high and gradually decreases inward. This
phenomenon is called the skin effect. The electric energy of the
high-density current on the surface of the workpiece is converted
into thermal energy, which increases the temperature of the surface
layer, that is, surface heating is realized. The higher the current
frequency, the greater the current density difference between the
surface layer and the inside of the workpiece, and the thinner the
heating layer. Surface quenching can be achieved by rapid cooling
after the temperature of the heating layer exceeds the critical
point temperature of the steel.
2. Advantage of Induction Heating Equipment :
·Adopting MOSFGT and IGBT inverting device, tracking frequency
automatically
·High frequency, heated quickly, its power consumption is only
20%~30% of electronic tube
induction heating machine and other heating style.
·Security and reliability, the equipments have the secure voltage
and it's secure to operate
·Manual, automatic regulating automatically, it can protect itself
from over voltage, over
current,lack of water, phase fail, over hot, etc
·It has no openfire, noise and pollution, be suit for the
environmental protection and fire, improve the image of the
company.
·Recommend usage: quenching,annealing,
forging,welding,melting,shrink fit, hot cooperation etc.
3. Technical Parameters of LSW-30 IGBT Induction Heating Equipment:
Model | LSW-30 |
Working Voltage | 380V, 50/60HZ |
Max input power | 30kw |
Oscillation frequency | 25-40KHZ |
Duty cycle | 100% |
Cooling water flow | 25L/Min,0.15-0.2MPa |
Weight | 48kg |
Dimension (L*W*H ) | 690*290*600mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating, brazing,melting etc |
4. Main Features of induction heating equipment:
(1) High efficiency: Metal can be heated to its desired temperature, even its melting
point, instantly.
(2) Energy saving: The induction heating machine adopts IGBT from & LC series
circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods,
significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can
install the induction heating machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction heating machine uses electricity, producing little
waste gas and water.
This series machines widely used in small metal material’s
heating.:
1. For welding the diamond segments ,grinding wheel;
2. Environment friendly design , voltage instability;
3. The machine can be automatic temperature control to realize with
equipment;
4. High power ,High heating Speed, widely application range that
can use various diamond tools;
5. Imported key parts ,lowest hitch, Small in size and taken
easily.