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1. Electric Induction Hardening Machine Application Cases:
It is mainly aims to change the rigidity of the metal materials
through the heat treatment to work pieces. Detail applications are
stated as follows:
1. Quench for various hardware and tools, such as plier, wrench,
hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as
crankshaft, connecting rod, piston pin, chain wheel, aluminum
wheel, valve, rock arm shaft, semi drive shaft, small shaft and
fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such
as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold
accessory and inner hole of mold.
2. Technical Parameters of LSW-50 Induction Quenching Equipment:
Model | LSW-50 |
Working Voltage | 380V, 50/60HZ |
Max input power | 50kw |
Oscillation frequency | 18-35KHZ |
Duty cycle | 100% |
Cooling water flow | 32L/Min,0.1MPa |
Weight | 120kg |
Dimension (L*W*H ) | 550*650*1260mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating, brazing,melting etc |
3. Main characteristics of LSW-50 Induction Quenching Equipment:
(1) High efficiency: Metal can be heated to its desired temperature, even its melting
point, instantly.
(2) Energy saving: The induction brazing machine adopts IGBT from & LC series
circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods,
significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can
install the induction brazing machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction brazing machine uses electricity, producing little
waste gas and water.
4. Induction Quenching Equipment Application:
Hardening:
1.Hardening parts of automobile,motorbike,mold,agricultural
machinery.
2.Hardening machinery parts,such as: all kinds of gear wheel,chain
wheel,kinds of axis,pin.
3.Hardening the industrial of machine tool,such as:bed guide way of
machine tool.
4.Heat treatment pilers,spnner,screwdriver,drill,axe.
5.Hardening pin,piston ring ,spring pin,valve, shifting fork.
6.All kinds of track spiker.
How Does Induction Heating Work?
When a magnetic field changes near a metal or other conductive
object, a flow of current (known as an eddy current) will be
induced in the material and will generate heat. The heat generated
is proportional to the current squared multiplied by the resistance
of the material. The effects of induction are used in transformers
for converting voltages in all sorts of appliances. Most
transformers have a metallic core and will therefore have eddy
currents induced into them when in use. Transformer designers use
different techniques to prevent this as the heating is just wasted
energy. In this project we will directly make use of this heating
effect and try to maximise the heating effect produced by the eddy
currents.