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1. Applications of IGBT induction heating machine:
1. Hot forging for various hardware and tools, such as plier,
wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Hot forging and quenching for various automobile and motorcycle
fittings, such as crankshaft, connecting rod, piston pin, chain
wheel,aluminum wheel, valve, rock arm shaft, semi drive shaft,
small shaft and small fork.
3. Quenching for electric tools, such as gear and axes.
4. Quenching for machine tools, such as lathe deck and guide rail.
5. Quenching for various hardware metal parts and machined parts,
such as shaft, gear (chain wheel), cam, chuck and clamp, etc.
6. Hot forging for hardware molds, such as small-size mold,
accessory of mold and inner hole of mold.
7. Other metal products.
2. Features of high frequency induction heating machine:
1. IGBT inversion technology based LC series circuit .
2. phase locking looping technology and soft switch ensure good
reliability, realize power and frequency tracking automatically.
3. diode rectifier cause high power factor more than 0.95
4. working continuously with 100% duty cycle, power can be
instantly turned on or shut off.
5. perfect protective circuit and cooling system design, which
ensure the good reliability of machine.
6. low energy consumption: converts up to 97.5% above of the
expended energy into useful heat. energy saving 15%-30% compared
with SCR induction heating machine.
7. environment friendly, clean, non-polluting process which will
help protect the environment, improves working conditions for your
employees by eliminating smoke, waste heat, noxious emissions and
loud noise.
8. operating and installation easily and safely
9. can substitute traditional heating methods.
3. Advantage of IGBT induction heating machine: suitable for heating steel bars, pipes, plates and angle steels.
1) INTEGRATED DESIGN
2) PRECISE PLC CONTROL
3) UNMANNED PRODUCTION
4) MODULAR DESIGN
5) DATA FAILURE ANALYSIS
6) PLENTIFUL INTERFACES
4. Technical Parameters of LSW-160 IGBT induction heating machine:
Model | LSW-160 |
Working Voltage | 380V, 50/60HZ |
Max input power | 160kw |
Oscillation frequency | 18-23KHZ |
Duty cycle | 100% |
Cooling water flow | 50L/Min,0.2MPa |
Weight | 260kg |
Dimension (L*W*H ) | 600*480*1360mm / 800*500*580mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating,quenching etc |
5. Main Features of IGBT induction heating machine:
(1) High efficiency: Metal can be heated to its desired temperature, even its melting
point, instantly.
(2) Energy saving: The induction heating machine adopts IGBT from Siemens & LC
series circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods,
significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can
install the induction heating machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction heating machine uses electricity, producing little
waste gas and water.