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Pneumatic Marine Fender Ensuring Ship And Dock Safety With Exceptional Elasticity
Introduction
Pneumatic rubber fenders play a crucial role in protecting ship hulls and docks when vessels are moored. These fenders function by being inflated, creating a cushioning effect. This effectively minimizes direct impacts between ships and docks, ensuring the safety of both the ship's hull and the dock's structure
Product Structure
Outer Rubber Layer: Crafted from high-strength rubber material that is highly
resistant to wear and corrosion. This layer can endure the erosive
effects of seawater, oil, ultraviolet (UV) rays, and other
environmental elements.
Inner Air Chamber: Constructed with multiple layers of high-strength fiber-reinforced
rubber air chambers. These chambers endow the product with
outstanding elasticity and compression resistance.
Inflation Valve: Serves the purpose of inflating and deflating the fender. It
typically features a leak-proof design to guarantee airtightness.
Fixing Devices: These include bolts, chains, or ropes, which are employed to
firmly attach the fender to either the ship hull or the dock.
Product Features
Exceptional Elasticity
Pneumatic rubber fenders exhibit outstanding elasticity. This
property enables them to efficiently absorb the impact forces
generated during the ship mooring process. As a result, they play a
crucial role in protecting both the ship and the dock from
potential damage caused by collisions.
Superior Corrosion Resistance
These fenders are manufactured using special rubber formulations.
This makes them highly resistant to corrosion from various
substances such as seawater, oil, and the harmful effects of
ultraviolet (UV) rays. Their ability to withstand these
environmental factors ensures a longer lifespan and consistent
performance in marine environments.
Lightweight and Hassle-Free Installation
In comparison to traditional fenders, pneumatic rubber fenders are
significantly lighter in weight. This not only simplifies the
installation process but also makes them easier to remove when
necessary. Their lightweight nature reduces the physical effort and
equipment required for handling, saving both time and resources.
Highly Adjustable
The hardness and cushioning performance of pneumatic rubber fenders
can be easily and flexibly adjusted. This is achieved by simply
modifying the inflation level. Whether it's a need for a softer
cushioning effect in certain situations or a firmer structure to
withstand greater forces, users can customize the fenders according
to their specific requirements.
Long-Lasting Durability
These fenders are built to last. They have an extended service life
and can maintain stable and reliable performance even in harsh and
demanding environments. Their durability ensures that they can
endure repeated use and exposure to various conditions without
significant degradation, providing a cost-effective solution in the
long run.
Environmentally Friendly
Pneumatic rubber fenders are made from environmentally friendly
materials. This means that they do not release harmful substances
into the water bodies, making them an ideal choice for applications
in marine and coastal areas. Their eco-friendly nature aligns with
the growing global focus on sustainable and green solutions.
Application Scenarios
Ports and Docks
In ports and docks, pneumatic rubber fenders serve a vital
function. They are installed to safeguard both the dock structures
and the ships berthed there. During the mooring process, when ships
approach and make contact with the dock, these fenders absorb and
dissipate the impact forces. This helps prevent damage to the
dock's concrete or steel structures, as well as the ship's hull,
ensuring the safety and integrity of both.
Ship Mooring (Between Ships)
When ships are moored alongside each other, pneumatic rubber
fenders are employed to prevent direct hull collisions. These
fenders are placed between the ships, creating a buffer zone. They
can effectively absorb the forces generated by the movement of the
ships due to wind, waves, or tidal actions. This protects the hulls
of both ships from scratches, dents, and more serious structural
damage, maintaining the seaworthiness of the vessels.
Offshore Platforms
Offshore oil platforms, wind power platforms, and other similar
facilities also benefit from the use of pneumatic rubber fenders.
These platforms are constantly exposed to the dynamic forces of the
ocean, including wave impacts and the movement of supply vessels.
The fenders are installed around the platforms to protect them from
collisions with ships, barges, or other floating objects. They help
safeguard the expensive and critical equipment on these platforms,
reducing the risk of damage and costly downtime.
Inland River Docks
Pneumatic rubber fenders are well-suited for use in inland river
docks, locks, and other related locations. In these environments,
they perform a similar role as in marine ports. They protect the
dock structures from the impact of barges and small vessels
navigating the inland waterways. Additionally, they assist in the
smooth mooring of ships, ensuring that the operations in these
areas can be carried out safely and efficiently.
Temporary Mooring
For the temporary mooring of ships or floating facilities,
pneumatic rubber fenders are an ideal choice. Their lightweight and
easy-to-install nature make them convenient for quick deployment.
Whether it's a short-term mooring during maintenance work,
emergency situations, or for the temporary berthing of vessels in
non-permanent locations, these fenders can provide the necessary
protection and cushioning to prevent damage to the ship or facility
and the surrounding structures.
Fender Size | 50kPa at 60% compression | 80kPa at 60% compression | ||
GEA KJ | RF KN | GEA KJ | RF KN | |
0.5m x 1m | 6 | 64 | 8 | 80 |
0.7m x 1.5m | 17 | 137 | 21 | 171 |
1.0m x 1.5m | 32 | 181 | 40 | 266 |
1.35m x 2.5m | 100 | 426 | 125 | 533 |
1.5m x 3.0m | 153 | 579 | 191 | 724 |
2.0m x 3.5m | 308 | 875 | 385 | 1094 |
2.5m x 4.0m | 663 | 1380 | 829 | 1725 |
3.0m x 5.0m | 1050 | 2030 | 1313 | 2538 |
3.3m x 6.5m | 1814 | 3015 | / | / |
4.5m x 9.0m | 4752 | 5747 | / | / |
Product Advantages
Cost - Effective Solution
When compared to traditional fenders, pneumatic rubber fenders
offer a distinct advantage in terms of cost. Not only are their
initial purchase costs lower, but they also come with reduced
maintenance expenses over their lifespan. This cost - effectiveness
makes them an attractive option for various maritime operations.
Ship owners and dock operators can save significantly on both the
upfront investment and long - term operational costs, without
sacrificing the quality of protection provided to ships and docks.
Enhanced Safety Assurance
Safety is a top priority in the maritime industry, and pneumatic
rubber fenders play a crucial role in this aspect. During the ship
mooring process, these fenders are highly effective in reducing the
impact forces generated when a ship approaches and attaches to a
dock. By absorbing and dissipating these forces, they protect both
the delicate ship hull and the sturdy dock structure. This not only
prevents costly damage to the vessels and infrastructure but also
minimizes the risk of accidents and potential harm to crew members
and port workers.
High Degree of Flexibility
Pneumatic rubber fenders offer a remarkable level of flexibility to
meet diverse maritime needs. Depending on the size of the ship and
the specific mooring requirements of different ports or offshore
locations, different specifications of these fenders can be easily
selected. Whether it's a small coastal vessel or a large ocean -
going tanker, there is a suitable pneumatic rubber fender
available. This adaptability ensures that the fenders can be
customized to provide optimal protection in various scenarios,
making them a versatile choice for the maritime industry.
Environmentally Friendly Option
In an era where environmental concerns are at the forefront,
pneumatic rubber fenders stand out as an eco - friendly choice.
They are manufactured using environmentally friendly materials that
do not release harmful substances into the water. This is
particularly important in marine environments, where pollution can
have far - reaching consequences for aquatic life and ecosystems.
By using these fenders, maritime operations can be carried out with
a reduced environmental footprint, contributing to the overall
sustainability of the industry.