CIP Washing System Centrifuge Industrial Equipment Special Spiral Structure

CIP Washing System Horizontal Fermentaion Industry Screw Decanter Centrifuge

I. Alcohol industry

Corn, wood, rice, wheat starch, etc. are the most widely used raw materials in the alcohol industry. More and more alcohol producers after fermentation and distillation use a centrifuge to remove water, which solves the issues in large-scale conventional filtration equipment, ranging from large land occupation to high labor intensity, and high later-stage maintenance cost. At the same time, by virtue of high efficiency, stability and environmental protection, it provides guarantee for efficient dehydration, DDGS quality, and subsequent process energy conservation.

When corn and cassava are used as raw materials, the high sand content in the acid solution is an important factor affecting the stability and service life of the centrifuge. The whole [ZK Separation] centrifuge is equipped with high-performance wear-resistant protective materials to greatly extends the maintenance cycle and ensure annual normal running time.

★ Alcohol production process

Common alcohol production process

Technical characteristics of DDGS dedicated high efficiency centrifuge

★ Special spiral structure

The DDGS high efficiency centrifuge fully draws on the working principle of the lamella settler. To improve the clarity of the supernatant after centrifuge separation, a certain number of solid particles capturing plates (referred to as spiral plates) are added to the screw conveyor at the clarification section. When the solid suspended particles flow through the spiral ramp, part of them can be effectively attached to the spiral ramp and slide along it into the blades of the screw conveyor to realize continuous slag discharging. Compared with common centrifuges, it can increase 20~30% in solid recovery rate.

★ High performance wear-and corrosion-resistant cemented carbide

The DDGS slurry produced with different raw materials through different processes has different degrees of corrosiveness, such as hydrochloric acid or sulfuric acid used at the acid chemical section, amino acid or acetic acid produced by fermentation. Therefore, the centrifuge has some requirements on the selection of wear-resistant materials.

★ High-dryness screw conveyor and drum structure

The dehydration of solid particles relies mainly on strong centrifugal force, high-torque spin extrusion force (pushing torque), and ultra-long solid particle dehydration length. The centrifuge can generate centrifugal force exceeding 3000G, 30 ~ 50% higher than the screw pushing torque of common centrifuges. The screw pusher torque, and the drum dehydration length is 10 ~ 20% longer than that of common centrifuges.

★ High torque involute planetary gear differential

The ultra-high pushing torque requires a high-torque involute planetary gear differential as the foundation. The differential equipped on the centrifuge features high torque, high speed, low heat generation, and excellent heat dispersion, which ensure that the centrifuge can be used for a long time and stably.

★ High efficiency centrifuge parameter table (DDGS)

Note: The throughput is related to material characteristics.
Control method: ① direct control using an inverter (double-motor double-frequency conversion mode); ② PLC+ touch screen control (intelligent control mode)

Material: AIS1321, AIS1316, AIS1316L, SAF2205, etc.

Safety protection: devices for measuring vibration and temperature, emergency stop button, and measures to prevent faulty operation such as hood not being covered.

II. Technical characteristics of the high-efficiency centrifuge for glutamic acid

★ Special spiral structure

The high-efficiency centrifuge for glutamic acid fully considers the number of solids in the high-concentration glutamic acid slurry, and fully adopts the variable pitch technology in the structural design process, exerting the slag conveying performance of the spiral blade to the maximum extent without causing the lifting angle of the spiral blade to disturb the solid particles and effectively improving the processing capacity of the centrifuge.

★ High performance wear-and corrosion-resistant cemented carbide

The thickness of the massive solid residues produced from high-concentration glutamic acid slurry in the drum is more than double of that in the conventional industry, so that it is necessary to adopt a higher level of wear-resistant technology.

★ Humanized process design

After the first separation of glutamic acid, it is necessary to consider diluting it with water to carry out the second separation process. The high-efficiency centrifuge for glutamic acid is equipped with a dilution water nozzle at the slag outlet of first separation.

★ High torque involute planetary gear differential

The ultra-high pushing torque produced from massive solid residues in the conveying process requires a high-torque involute planetary gear differential as the foundation. The differential equipped on the centrifuge features high torque, high speed, low heat generation, and excellent heat dispersion, which ensure that the centrifuge can be used for a long time and stably.

★ CIP washing system

The fully automatic control system is equipped with a CIP washing system, which can effectively solve the problem that it is not completely cleaned during the shutdown process and effectively avoid the equipment troubles caused by artificial factors.

★ Parameter table for high efficiency centrifuge dedicated to glutamic acid (first and second separation of glutamic acid)

Chengdu ZK Separation Technology Co., Ltd. is a specialized solid-liquid separation equipment company established by Chengdu West Petroleum Equipment Co., Ltd. according to the development needs. Relying on the technical experience of long-term infiltration and accumulation in many fields including petroleum, chemical engineering, tunnel engineering, sewage treatment, mining equipment, etc., we have developed the high-efficiency sewage concentration and dehydration treatment series centrifuge, alcohol production line alcohol stillage treatment series centrifuge, crude oil and kitchen waste harmless and resource-oriented treatment series three-phase centrifuge, medical extract treatment three-phase centrifuge, SOR three-phase sludge separation system, TDU waste sludge thermal desorption treatment system and other multi-field products and their complete sets of technology, and possess a number of inventions, utility models and appearance patents.

ZK Separation always attaches much importance to the cultivation of talents in the chemical engineering and water treatment industries, and connects the frontier technologies such as mechanical analysis, materials science, fluid mechanics, aerodynamics, vibration isolation technology, automatic control technology, and sensor technology with the centrifuge industry. We have the teams of product R&D and manufacturing process engineers who have been working in the key enterprises of separation machinery industry for many years. On the basis of absorbing domestic and foreign advanced technology, and combined with the special features of production technology in various domestic application industries, we pay much attention to the industrial segmentation. We specialize in the design of petroleum, chemical engineering, coal chemical industry, steel, food, resin, fermentation, medicine, excess sludge of water supply and drainage, etc., completing the R&D, manufacturing and sales of dozens of products and auxiliary equipment including the solid-liquid two-phase, liquid-liquid-solid, solid-liquid-solid three-phase with different parameters explosion-proof centrifuge with flammable and explosive liquids as medium and the online real-time centrifuge with adjustable liquid layer. We have various unique techniques such as high-efficiency sewage concentration, dehydration treatment, three-phase separation of crude oil, kitchen waste, sludge and medical extract, wear-resistant energy-saving, explosion-proof sealing and interlock control. Our centrifuge has distinctive advantages including small covering area, simple process pipeline; high degree of automation; high safety protection measures; good on-site operating environment; strong material adaptability; and stable and reliable operation.

Our Company has research facilities and testing benches with complete performance and intact data collection, and the professional production equipment and testing instruments ensure the high-volume, high-quality manufacturing capabilities.

Over the years, our Company has been focusing on the acquisition of advanced equipment and the development of new technology. We have purchased advanced machining equipment from Germany, the United States, Japan and other countries. At present, we own more than 200 various modern processing equipment including processing centers of each link, CNC gantry milling, laser cutting machine, large-scale lathe, boring mill, high-precision grinding machine, plate shearing machine, bending machine, sand blasting and painting equipment, etc.